Engine Runs Rough at Idle

Symptom Tree  t061

This is symptom tree t061
Cause Correction

Idle characteristics of CELECT™ and CELECT™ Plus systems are different than characteristics of the PT® system

Normal performance. No corrections are necessary.

 

Electronic fault codes active or high counts of inactive fault codes

Refer to Section TF for fault code troubleshooting.

 

White smoke is present

Refer to the Smoke, White – Excessive symptom tree.

 

Black smoke is present

Refer to the Smoke, Black – Excessive symptom tree.

 

Engine is operating at low ambient temperature

Check the shutters and engine compartment air. Refer to the Cold Weather Operation, Bulletin 3387266, and the operation and maintenance manual. Use intake air from under the hood in cold weather.

 

Engine mounts are worn, damaged, or not correct

Check the engine mounts. Refer to Procedure 016-010 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142.

 

Fuel grade is not correct for the application or the fuel quality is poor

Operate the engine from a tank of high-quality fuel. Refer to the Fuel for Cummins Engines, Bulletin 3379001.

 

Electronic control module (ECM) calibration is malfunctioning

Verify the ECM calibration is correct. Check the calibration revision history for applicable fixes to the calibration stored in the ECM. Refer to the calibration history spreadsheet Click here to see ecm_calibration_rev_history.xls

on QuickServe® Online or the INCAL™ CD-ROM. Compare the calibration stored in the ECM with the engine rating and Control Parts List (CPL), Bulletin 4021326 or 4021327. If necessary, recalibrate the ECM. Refer to the appropriate electronic service tool manual and Procedure 019-032.

 

Air in the fuel system

Check for air in the fuel system. Refer to Procedure 006-003 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142, or the Troubleshooting and Repair Manual M11 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666139.

 

Fuel inlet restriction

Check for fuel inlet restriction. Refer to Procedure 006-020 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142, or the Troubleshooting and Repair Manual M11 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666139.

 

Fuel pump is malfunctioning

Check the fuel pump output pressure, pulsation damper, and pressure regulator. Replace the fuel pump if necessary. Refer to Procedures 005-011, 005-016, and 005-031 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142, or the Troubleshooting and Repair Manual M11 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666139.

 

Engine position sensor (EPS) or circuit is malfunctioning

Check the engine position sensor and circuit. Refer to Procedures 019-038 and 019-039.

 

Alternator is malfunctioning

Temporarily disconnect the alternator and run the engine. Replace the alternator if necessary. Refer to the OEM service manual.

 

Vehicle ground circuit has an intermittent open circuit

Check the ground circuit for loose or broken connections. Refer to the OEM service manual.

 

Injector is malfunctioning

Perform the automated cylinder performance test. Replace injectors as necessary. Refer to Procedure 006-026 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142, or the Troubleshooting and Repair Manual M11 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666139.

 

Overhead adjustments are not correct

Measure and adjust the overhead settings. Refer to Procedure 003-004 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142, or the Troubleshooting and Repair Manual M11 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666139.

 

CELECT™ injector top link is not correct

Check the injector for the correct top links. Compare the injector part numbers to the Control Parts List (CPL), Bulletin 3379133 or 4021327. Refer to Procedure 006-026 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142, or the Troubleshooting and Repair Manual M11 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666139.

 

Static injection timing is not correct

Check the static injection timing. Refer to Procedure 006-025 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142, or the Troubleshooting and Repair Manual M11 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666139.

 

Internal engine damage

Analyze the oil and inspect the filters to locate an area of probable damage. Refer to Procedure 007-002 in the Troubleshooting and Repair Manual N14 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666142, or the Troubleshooting and Repair Manual M11 Series Engines (STC, CELECT™, CELECT™ Plus Models), Bulletin 3666139.

 
Last Modified:  16-Jan-2004

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