N14 Base Engine Troubleshooting and Repair Manual – 006-045   STC Oil Delivery System Diagnostics

Table of Contents

Test

Test

TOC

The following procedure outlines the proper method which

must
be used to test the STC oil delivery system.

NOTE: Because the oil pressure can be less than 103 kPa [15 psi] when the coolant temperature is above 49°C [120°F], these tests

must
be performed at temperatures below this level.

 
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Remove the STC oil outlet line (1) from the engine.

Install a flexible hose (2) to the STC valve oil outlet fitting.

Use a tee fitting (3) to install a 1/8 inch male quick connect (4), Part No. 3377244, to the oil supply line (2).

Install a 3/8 inch shutoff valve (5) to the tee fitting. Connect the opposite end of the 3/8 inch shutoff valve to the rocker housing fitting (6).

NOTE: The tee fitting and shutoff valve

must
be installed as shown to conduct the test correctly.

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Install a 1/8 inch male quick connect, Part No. 3377244, to the main oil rifle.

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Operate the engine and check for leaks.

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Install a 0-690 kPa [0-100 psi] pressure gauge, Part No. 3375388, to the quick connect fitting at the STC oil manifold connection.

NOTE: Use one pressure gauge to make all of the pressure checks in this procedure. This will help to eliminate gauge to gauge error when measuring the pressure differential from the oil rifle to the STC oil manifold.

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Idle the engine.

NOTE: All pressures taken

must
be taken at idle and while the coolant temperature is below 49°C [120°F].

Close the 3/8 inch shutoff valve at the STC oil manifold. Record the pressure (P1).

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Open the 3/8 inch shutoff valve at the STC oil manifold. Record the pressure (P2).

Move the pressure gauge to the quick connect fitting at the main oil rifle and record the pressure (P3).

P3

must
be at least 100 kPa [15 psi] when the engine coolant temperature is below 49°C [120°F]. If

not
, the main oil rifle pressure is inadequate. Refer to Troubleshooting Symptom: Lubricating Oil Pressure Low in

Section TS.

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If P1 is less than 100 kPa [15 psi], and P3 is at least 100 kPa [15 psi], a complete blockage exists between the oil rifle and the STC rocker housing connection. Check for blockage. Refer to Procedure

006-046-001.

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If P1 is greater than or equal to 100 kPa [15 psi], and if P1 minus P2 is greater than 35 kPa [5 psi], partial blockage exists between the oil rifle and the STC rocker housing connector or leakage exists between the oil rifle and the STC rocker housing connection, or leakage exists between the STC rocker housing connection and injector(s).

Check for partial blockage or leakage in the system. Refer to Procedure

006-046.

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If P1 is greater than or equal to 100 kPa [15 psi], and if P1 minus P2 is less than or equal to 35 kPa [5 psi], no problems exist between the oil rifle and the STC rocker housing connection. A possible leak or blockage exists between the STC rocker housing connection and injector(s).

Check for blockage or leakage between the STC oil manifold and injector(s). Refer to the next step.

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Last Modified:  12-May-2003