N14 Base Engine Troubleshooting and Repair Manual – 007-044   Lubricating Oil Contamination

Fluorescent Dye Tracer

TOC

NOTE: This test is

not
effective on a cold engine, less than 21°C [70°F] coolant temperature, or with a loose overhead setting.

Install an isolated fuel supply tank to the inlet and drain lines. Add fluorescent tracer, Part No. 3376891, to the fuel supply tank.

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Remove the valve cover mounting hardware but do

not
remove the valve cover.

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Start the engine and operate it at high idle for 30 seconds. Let the engine go to low idle.

Complete the next step within 5 minutes.

 
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While the engine is operating at low idle, remove the valve cover. Refer to Procedure

003-011-002.

 
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Use black light, Part No. 3377253 or 3377394, to find fuel leaks from inside or around the injector. Refer to the black light operating instructions.

NOTE: Injectors normally have a small amount of fuel leakage.

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If there is excess leakage around the outside of the injector, check the top o-ring for damage.

Remove the injector and replace all three o-rings. Refer to Procedure

006-026.

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If there is excess leakage from inside the injector, replace the injector. Refer to Procedure

006-026.

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Fuel Pressure Test

TOC

Remove the fuel drain line from the fuel drain tee fitting. Install a cap on the tee fitting.

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Remove the fuel drain line from the gear pump check valve. Install a plug in the fuel line.

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Remove the fuel supply line from the fuel supply pump shutoff valve.

Install a regulated air supply to the fuel supply line.

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Apply air pressure to the cylinder head. The maximum air pressure is 552 kPa [80 psi].

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Check for fuel leaks at each injector.

NOTE: A little engine oil is helpful to expose fuel leaks. Some leaks can be heard.

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Replace the leaking injector or replace all three outer o-rings. Refer to Procedure

006-026.

Check the injector for normal leakage.

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Remove the air line and install the fuel supply line.

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Remove the plug from the gear pump drain line.

Install the drain line on the gear pump check valve.

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Remove the cap from the fuel drain line fitting.

Install the fuel drain line.

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Last Modified:  12-May-2003