Symptom Tree
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Electronic fault codes are active |
For instructions on how to read active fault codes, refer to Procedure (Electronic Controlled Fuel System) in Section 1. If fault codes are active, contact a Cummins Authorized Repair Facility. |
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Operator technique is not correct |
Explain correct engine operation to the operator. Refer to Procedure 101-999 (Operating Instruction) in Section 1. |
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Fuel level is low in the tank |
Fill the supply tank. Refer to the OEM service manual. |
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Fuel leak |
Check the fuel lines, fuel connections, and fuel filters for leaks using the combustible gas detector service tool. Refer to a Cummins Authorized Repair Facility. |
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Accelerator pedal or lever position sensor or circuit is malfunctioning |
Check for foot pedal restriction. Check the accelerator pedal or lever position sensor and circuit. Refer to OEM service manual. |
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Engine is operating above recommended altitude |
Engine power decreases above recommended altitude. Refer to the engine data sheet for specifications. |
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Load is excessive for engine horsepower rating |
Reduce the load on the engine. Refer to Procedure 101-015 (Operating the Engine) in Section 1. |
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Ignition coil malfunctioning |
Check the ignition coil. Refer to Procedure 013-012 (Ignition Coil) in Section 6. |
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Spark plug(s) damaged or incorrect gap |
Inspect plug(s). Refer to Procedure 013-016 (Spark Plugs) in Section 6. |
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Battery voltage is low or bad ground connection at battery |
Check the batteries. Check the battery circuit. The battery cable ground must measure within OEM specifications for voltage drop under electrical load. Refer to the OEM service manual. |
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Oil from the fuel has accumulated on the gas mass flow sensor, screen packs, or elsewhere in the fuel system |
Check for oil in the fuel system. Refer to a Cummins Authorized Repair Facility. |
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Air intake or exhaust leaks |
Check for loose or damaged piping connections and missing pipe plugs. Check the turbocharger and exhaust manifold mounting. Refer to Procedure 010-058 (Air Intake Piping) in Section 3 or a Cummins Authorized Repair Facility. |
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Charge air cooler is restricted or leaking |
Inspect the charge air cooler for air restrictions or leaks. Refer to Procedure 010-027 (Charge-Air Cooler) in Section 5 and Procedure 010-027 (Charge-Air Cooler) in Section A. |
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Air filter is restricted |
Check the air filter for restrictions. Refer to Procedure 010-059 (Air Cleaner Restriction) in Section 4. |
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Air intake system restriction |
Check the air intake system for restriction. Refer to Procedure 010-059 (Air Cleaner Restriction) in Section 4. |
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Fuel grade is not correct for the application or the fuel quality is poor |
Operate the engine from a tank of high-quality fuel. Refer to Procedure 018-002 (Fuel Recommendations and Specifications) in Section V. |
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Overhead adjustments are not correct |
Measure and adjust the overhead settings. Refer to Procedure 003-004 (Overhead Set) in Section 6. |
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Automatic transmission shift points are not set correctly |
Verify that shift points are set at approximately 200 rpm below rated speed. Contact the transmission manufacturer. |
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Vehicle parasitics are excessive |
Check the vehicle brakes for dragging, transmission malfunction, cooling fan operation cycle time, and engine-driven units. Refer to the OEM service manual. |
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| Contact a Cummins Authorized Repair Facility |
