N14 Base Engine Troubleshooting and Repair Manual – 010-023   Air Intake Manifold

Table of Contents

Remove
Inspect for Reuse
Install

Remove

TOC

Disconnect the intake air piping from the CAC to the inlet air connector.

SMALL | MEDIUM | LARGE


Disconnect the air supply line from the air compressor to the intake manifold.

SMALL | MEDIUM | LARGE
   


Remove the Compuchek® sensors.

Remove the intake manifold temperature and pressure sensors.

SMALL | MEDIUM | LARGE
   


Remove the four capscrews that attach the intake air connector to the intake manifold.

Remove the nine capscrews and remove the intake manifold.

SMALL | MEDIUM | LARGE
   

Inspect for Reuse

TOC

Visually inspect the intake manifold for cracks, fretting, or other damage.

Clean and visually inspect mating surfaces on the cylinder head for cracks and fretting.

Replace the manifold if cracks or other damage are found.

SMALL | MEDIUM | LARGE
   

Install

TOC

Use new gasket(s) and install the intake manifold onto the cylinder head mounting surfaces.

Install and tighten the nine capscrews.

Torque Value:  47  n.m  [35 ft-lb]

SMALL | MEDIUM | LARGE
   


Install the compressor supply air line from the air compressor to the intake manifold.

SMALL | MEDIUM | LARGE
   


Install the intake air connector and tighten the four capscrews.

Install the intake air piping from the CAC to the air inlet connection on the intake manifold and tighten the clamp.

Connection 34 n.m [25 ft-lb]
Clamp 8.5 n.m [75 in-lb]

SMALL | MEDIUM | LARGE
   


Install all Compuchek® sensors.

Install the intake manifold temperature and pressure sensors.

Intake Manifold Temperature Sensor 34 n.m [25 ft-lb]
Intake Manifold Pressure Sensor 30 n.m [22 ft-lb]
Intake Manifold Compuchek® Sensor (Pressure) 1.4 n.m [115 in-lb]

SMALL | MEDIUM | LARGE
Last Modified:  12-May-2003