ISB/ISBe Series Engines – 019-063   Internal Actuator Wiring Harness

Table of Contents

Remove
Inspect for Reuse
Install

Remove

TOC

Disconnect the Deutsch 4-pin connector on the engine harness from the pass-through connector.

SMALL | MEDIUM | LARGE


Remove the rocker cover.

Refer to Procedure 003-011 in the Troubleshooting and Repair Manual, ISB (4 cylinder) and ISB

e (4 and 6 cylinder) Series Engines, Bulletin

4021271.

SMALL | MEDIUM | LARGE
   


Remove the pigtail capscrews from all solenoids.

SMALL | MEDIUM | LARGE
   


Remove the rocker housing.

Refer to Procedure 003-013 in the Troubleshooting and Repair Manual, ISB (4 cylinder) and ISB

e (4 and 6 cylinder) Series Engines, Bulletin

4021271.

SMALL | MEDIUM | LARGE
   


Remove the internal injector harness from the plastic clips.

SMALL | MEDIUM | LARGE
   


Remove the pass-through connector from the rocker housing.

SMALL | MEDIUM | LARGE
   

Inspect for Reuse

TOC

Inspect for damaged or exposed wires, bent or broken pins, or damaged connectors.

Repair or replace if necessary.

SMALL | MEDIUM | LARGE
   

Install

TOC

Install new plastic clips into rocker housing.

SMALL | MEDIUM | LARGE
   


Install the pass-through connector into rocker housing.

Torque Value:  3  n.m  [27 in-lb]

SMALL | MEDIUM | LARGE
   


Install the internal injector harness into the rocker housing and attach with clips.

NOTE: Leave enough wire length to reach injectors.

SMALL | MEDIUM | LARGE
   


Install the rocker housing. Refer to Procedure 003-013 in the Troubleshooting and Repair Manual, ISB (4 cylinder) and ISB

e (4 and 6 cylinder)
Series Engine, Bulletin

4021271.

NOTE: Verify that the internal injector harness does

not rest on any sharp corners.

NOTE: Verify that the pigtail wires are

not “crossed over”
to the wrong injectors.

SMALL | MEDIUM | LARGE
   


Install pigtail nuts on injectors.

Torque Value:  1.5  n.m  [13.5 in-lb]

SMALL | MEDIUM | LARGE
   


Install the rocker lever cover. Refer to Procedure 003-011 in the Troubleshooting and Repair Manual, ISB (4 cylinder) and ISB

e (4 and 6 cylinder)
Series Engines, Bulletin

4021271.

Connect the engine harness to the pass-through connector.

SMALL | MEDIUM | LARGE
Last Modified:  05-Mar-2003