CM871 and CM876 Electronic Control Systems, ISX and ISM Engines – 019-110   Fueling Actuator

The fueling actuators control the delivery of fuel to the engine. They are a part of the fuel delivery housing, located on the left side of the engine. There are two fueling actuators, one front and one rear.

The front fueling actuator is located on the fuel delivery housing. It is the actuator closest to the front of the engine.

The rear fueling actuator is located on the fuel delivery housing. It is the actuator closest to the rear of the engine.

Perform the INSITE™ electronic service tool Cylinder Performance Test to determine if an actuator has malfunctioned. If a bank malfunctions, this could indicate an actuator malfunction.

If only two injectors in a bank malfunction, repeat the test. Swap the front and rear fueling actuators to determine if the malfunctioned bank of cylinders follows the actuator. If so, replace the malfunctioned fueling actuator as necessary.

If not, swap the front and rear timing actuator to determine if the malfunctioned bank of cylinders follows the actuator. If so, replace malfunctioned timing actuator as necessary.

In the illustration, the front fueling actuator is at the lower left and the rear fueling actuator is at the upper right.

Clean the area around the fueling actuators.

Disconnect the fueling actuator connector from the engine harness.

Remove the three capscrews securing the fueling actuator.

Install a new gasket.

Install the three capscrews securing the new fueling actuator to the fuel housing.

Connect the engine harness to the fueling actuator.

Operate the engine and check for leaks.

To perform the priming procedure, use the following items to fabricate a fuel bypass hose:

• 2 -Quick-disconnect fittings, Part Number 3376859
• A length of clear tubing capable of 2758 kPa [400 psi]

Install the fuel bypass hose fabricated above between the suction-side Compuchek™ fitting at the top of the IFSM and the fuel pump Compuchek™ fitting located on the head of the fuel pump. Connect the clear hose and shutoff valve normally used to check for air in fuel to the rail Compuchek™ fitting. Refer to Procedure 006-003 in Section 3. Place the open end in a suitable, clean container and fully open the shutoff valve in the hose.

Fill the fuel filter by turning the ignition switch to the ON position; but do not start the engine. The fuel lift pump should begin operating. Monitor the open end of the bleed line from the rail Compuchek™ fitting. When fuel is seen coming out of this line, turn the ignition off. Remove the bleed line and air in fuel test line.