Diesel Engines Turbochargers Crankcase Ventilation

This system removes combustion residues and, in the process, subjects the crankcase to a slight vacuum. In normal operation, fresh air enters through the breather filter and crankcase vapors discharge to the atmosphere (prepollution engines) or to the intake side of the turbo compressor. The latter arrangement, known as positive crankcase ventilation (PCV) is the norm.

Under severe load, blowby gases accumulate faster than they can be vented and escape through the breather filter. These flow reversals, which occur more frequently in turbocharged engines, tend to clog the filter. Restrictions at the filter allow corrosive gases to linger in the crankcase. A partially functional filter can also pressurize the crankcase under the severe blowby conditions that accompany heavy loads. Oil seals and gaskets leak as a consequence.

Under light loads, reduced flow through the breather depressurizes the crankcase. Low crankcase pressures encourage oil to migrate into the turbocharger and collect in the aftercooler on engines with positive crankcase ventilation. Because oil is a fairly good thermal insulator, the efficiency of the aftercooler suffers. Tests of a Detroit Diesel engine, conducted by Diesel Research, Inc., established that oil migration resulting from a 40% efficient breather cost 6% of engine output. The engine in question had 4000 hours on the clock.

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