Diesel Engine Troubleshooting

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Author: Ed

I'm Ed, a blogger who loves diesel engines. I share tips, reviews, and stories about repairing and maintaining them. Join me on my blog and learn more about the diesel world.
Fuel Systems

Diesel Engine Fuel filters and water separators

Posted on February 14, 2011November 13, 2012

Most engines incorporate three stages of filtration—a screen at the tank and paper-element primary and secondary filters. Filters are rated by the size of particle…

Fuel Systems

Diesel Engine Lift-Pump Service

Posted on February 14, 2011November 13, 2012

Loss of pressure is the definitive symptom of pump failure, although it would be helpful if manufacturers provided output volume specifications. Before condemning the pump,…

Fuel Systems

Diesel Engine Lift Pumps

Posted on February 14, 2011November 13, 2012

A fuel supply, feed, transfer, or lift (the terms are interchangeable) pump supplies low-pressure fuel to the suction side of the injector pump or unit…

Fuel Systems

Diesel Engine Unit Injection

Posted on February 11, 2011November 6, 2012

Thus far, we have discussed three types of mechanical fuel systems: air blast, early common-rail, and jerk pump. The last of these systems, and in…

Fuel Systems

MZ Pneumatic Governors Service

Posted on February 11, 2011November 7, 2012

The leather diaphragm should hold 500 mm/H2O of vacuum with a leak-down rate of no more than 2 mm/sec. It should be flexible enough to…

Fuel Systems

MZ Pneumatic Governors

Posted on February 11, 2011November 7, 2012

This unit, shown in cross-section in Fig. 5-31, uses a flap, or butterfly, valve (4) as a variable venturi. A tube bleeds vacuum from the…

Fuel Systems

Diesel Engine Pneumatic Governors

Posted on February 11, 2011November 7, 2012

Pneumatic, or flap valve, governors are less expensive than centrifugal governors and more amenable to repair. The velocity of air moving through the intake manifold…

Fuel Systems

Diesel Engine Governor Service

Posted on February 11, 2011November 7, 2012

Governor malfunctions—hunting, sticking, refusal to hold adjustments—can usually be traced to binding pivots. In some cases, removing the cover and giving the internal parts a…

Fuel Systems

Diesel Engine Centrifugal Governors

Posted on February 11, 2011November 13, 2012

Spark-ignition engines have a built-in governor in the form of a throttle valve that, even wide open, limits the amount of air passing into the…

Fuel Systems

Diesel Engine Fuel Injector Service

Posted on February 11, 2011November 13, 2012

Regardless of the nozzle type, injectors should • Discharge cleanly without “after-dribble,” which tends to collect in the cylinder between cycles. • Atomize fuel for…

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