Depending on the circumstance, diesel fuel is flammable. When inspecting or performing service or repairs on the fuel system, to reduce the possibility of fire and resulting severe personal injury, death or property damage, never smoke or allow sparks or flames (such as pilot lights, electrical switches, or welding equipment) in the work area.
CAUTION
Tampering with the fuel system can void the engine warranty and lower the performance of the engine.
NOTE: Warranty repairs are not to be made to the Signature, ISX, or QSX fuel system unless the work is performed in a shop that meets all requirements established by Cummins Inc. to accurately calibrate, test, and repair the fuel systems on Cummins® engines.
The performance of the engine is defined by the control parts list and the fuel system code. The fuel system calibration must be within published specifications. Fuel system calibration is certified by several emissions agencies.
Fuel is drawn from the tank through a fuel filter by a gear pump (supply pump)
The supply pump pressure is regulated at 1689 to 2220 kPa [245 to 322 psi] at 2100 RPM
Fuel passes through a pressure side filter (10 microns).
Fuel goes to the engine and the aftertreatment system.
Fuel For the Engine
Fuel passes through a rapid restart-style fuel shutoff valve
Fuel enters a passage feeding the front and rear banks, connecting directly to the fuel actuator.
Within a given bank, the fuel and timing actuators are commanded by the ECM to open
The opening of each actuator sends a pressure pulse to each injector within the bank
The timing of these events is tied to engine position
Due to the firing order (1-5-3-6-2-4) and cam position, only one injector within the bank receives fuel.
Fuel For the Aftertreatment System
Fuel flows down to the aftertreatment shutoff valve
When the valve opens, the fuel passes the aftertreatment fuel pressure sensor
Fuel then flows around the back of the engine to the aftertreatment fuel injector
When the aftertreatment fuel injector opens, fuel is sprayed into the exhaust stream
When the fuel is not flowing to the aftertreatment fuel injector, remaining fuel in the line between the first aftertreatment shutoff valve and aftertreatment fuel injector is sent through the second aftertreatment shutoff valve to drain.
Install a check valve in the fuel drain line when the maximum fuel level in the fuel tank is even or above the fuel drain that is in the cylinder head. Install the valve with the fuel flow arrow toward the fuel tank.
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