019-206   Deutsch DTM and DTP Connector Series

Pin Replacement

TOC

The connector can have multiple pin configurations.

The connector pins can not be repaired or replaced. The connector must be replaced as a unit.

Refer to the connector replacement procedure for replacement procedures.

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Connector Replacement

TOC

Before installing the new connector, perform a test fit to make sure the connector is keyed correctly.

Refer to the appropriate wiring repair kit in the service tool table in the front of Section 19 for the correct repair connector.

Refer to the wiring diagram in Section E for pin locations.

The replacement connector shown in the following procedure is a 4-pin Deutsch series. All sizes of DTM connectors are replaced in the same manner.

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Measure 152 mm [6 in] back from the face of the connector and remove the wiring harness protective cover.

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Before cutting the wires, measure and tag all wires.

Use wire crimping tool, Part Number 3822930.

Cut wire A 102 mm [4 in] from the face of the connector.

Cut wire B 102 mm [4 in] from the face of the connector.

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Use wire crimping tool, Part Number 3822930, to remove 6 mm [¼ in] of insulation from both electrical wires.

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Install the connector repair wires and use wire crimping tool, Part Number 3822930, to crimp the terminals.

Use heat gun, Part Number 3822930, to heat the shrink tubing. The tubing will shrink and make the connection waterproof.

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Wrap the wires with tape, for added protection, to complete the repair.

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Last Modified:  03-Apr-2003