Remove
TOC
Remove the lubricating oil filter. Refer to Procedure
007-013-002 .
Remove the starting motor (if required). Refer to Procedure
013-020-002 .
Remove the alternator and the lubricating oil fill tube. Refer to Procedures
013-001-002 and
007-010-002 , respectively.
NOTE : Some construction and industrial engines have the starting motor mounted on the right side of the engine.
Next
Remove the piston cooling nozzles.
Remove and discard the o-rings.
Previous Next
Clean
TOC
Clean the piston cooling nozzles with solvent, and dry with compressed air.
Blow out the oil passages with compressed air.
Previous Next
Inspect for Reuse
TOC
Visually inspect the piston cooling nozzles for cracks or damage.
Visually inspect the screws for damaged or mutilated threads.
Replace any parts that are damaged.
Previous Next
Install
TOC
Use vegetable oil to lubricate the new o-rings. Do
not
soak the new o-rings in engine oil.
Install the o-rings into the groove of the piston cooling nozzle.
Previous Next
Install the nozzles into the cylinder block.
NOTE : Make sure the oil passage opening in the piston cooling nozzle is pointing up toward the piston.
CAUTION
Do not use the capscrew to pull the nozzle into the cylinder block. Nozzles and o-ring damage or external oil leaks can result.
Previous Next
Install the capscrews as follows:
Tighten the Nyloc capscrews.
Torque Value: 25 n.m [220 in-lb]
Previous Next
Install the starting motor (if removed). Refer to Procedure
013-020-026 .
Fill and install the lubricating oil filter. Refer to Procedure
007-013-026 .
Previous Next
Operate the engine until it reaches a temperature of 82°C [180°F], and check for oil leaks.
Previous
Last Modified: 12-May-2003
Published by Jack
Hello, I'm Jack, a diesel engine fan and a blogger. I write about how to fix and improve diesel engines, from cars to trucks to generators. I also review the newest models and innovations in the diesel market. If you are interested in learning more about diesel engines, check out my blog and leave your feedback.
View all posts by Jack