Remove
TOC
Select the appropriate size wrench or socket and remove the plug.
Next
Clean and Inspect for Reuse
TOC
Inspect the threads of the plug for mutilation or damage.
Inspect the threaded bores for damage.
Previous Next
Install
TOC
Install a new o-ring on the plug. The o-ring used by Cummins Inc., is the only one recommended by Cummins Engine Company.
Lubricate with clean 14W-40 oil.
Install and tighten the plugs.
Refer to the following chart for torque values:
Tighten straight thread plugs to the value indicated in the Torque Values table.
Previous
Torque Values
Thread Size
Steel Fitting (In Cast Iron or Steel)
Brass Fittings
5/16-24
5 to 6 N•m [45 to 50 in-lb]
3.1 to 3.4 N•m [27 to 30 in-lb]
3/8-24
10 to 11 N•m [90 to 100 in-lb]
5.1 to 5.7 N•m [45 to 50 in-lb]
7/16-20
15 to 17 N•m [135 to 150 in-lb]
6.5 to 7.3 N•m [58 to 65 in-lb]
½-20
15 to 18 N•m [11 to 13 ft-lb]
8.2 to 9.0 N•m [72 to 80 in-lb]
9/16-18
30 to 34 N•m [22 to 24 fl-lb]
12.7 to 14.1 N•m [112 to 125 in-lb]
¾-16
50 to 56 N•m [37 to 41 ft-lb]
24 to 28 N•m [18 to 21 ft-lb]
7/8-14
71 to 79 N•m [52 to 58 ft-lb]
38 to 39 N•m [26 to 29 ft-lb]
1 1/16-12
102 to 113 N•m [75 to 83 ft-lb]
50 to 56 N•m [37 to 41 ft-lb]
1 3/16-12
122 to 136 N•m [90 to 100 ft-lb]
64 to 71 N•m [47 to 52 ft-lb]
1 5/16-12
142 to 157 N•m [105 to 116 ft-lb]
71 to 79 N•m [52 to 58 ft-lb]
1 5/8-12
213 to 237 N•m [157 to 175 ft-lb]
91 to 102 N•m [67 to 75 ft-lb]
1 7/8-12
305 to 339 N•m [225 to 250 ft-lb]
102 to 115 N•m [75 to 85 ft-lb]
2 ½-12
457 to 509 N•m [337 to 375 ft-lb]
126 to 141 N•m [93 to 104 ft-lb]
Last Modified: 16-Feb-2005
Published by Jack
Hello, I'm Jack, a diesel engine fan and a blogger. I write about how to fix and improve diesel engines, from cars to trucks to generators. I also review the newest models and innovations in the diesel market. If you are interested in learning more about diesel engines, check out my blog and leave your feedback.
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