B5.9G, B5.9LPG – Troubleshooting and Repair Manual – Alternator Not Charging or Insufficient Charging

Symptom Tree  t013

This is symptom tree t013
Cause Correction

Battery condition poor

Load-test the battery. If the battery charge is low, charge the battery. If battery fails the second load test, replace the battery. Refer to the OEM service manual.

 

Battery cables or connections are loose, broken, or corroded (excessive resistance)

Check the battery cables and connections. Refer to Procedure 013-009.

 

Vehicle gauge is malfunctioning

Check the vehicle gauge. Refer to the OEM service manual.

 

Alternator belt is loose or missing

Check the alternator belt tension. Check pulleys in belt wrap, and repair, if necessary. Replace belt or belt tensioner, or both. Refer to Procedure 008-087.

 

Alternator connection to ground is poor

Inspect the alternator mounting hardware for a proper electrical connection to the battery. Remove any paint and debris from the ground connection. Check mounting bracket bolts for proper torque. Refer to Procedure 013-001.

 

Voltage regulator is malfunctioning

Check the voltage regulator. Replace the voltage regulator, if necessary. Refer to the OEM service manual.

 

Alternator is malfunctioning

Test the alternator output. Refer to Procedure 013-001.

 

Alternator pulley is loose on the shaft

Tighten the pulley. Refer to the OEM service manual.

 

Alternator is overloaded, or alternator capacity is below specification

Install an alternator with a higher capacity. Refer to Procedure 013-001 and the OEM service manual.

 
Last Modified:  05-Jan-2004