B5.9G, B5.9LPG – Troubleshooting and Repair Manual – 010-031   Air Intake Restriction

Table of Contents

General Information
Measure

General Information

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The correct amount of clean air to the cylinders is required for good performance. As discussed earlier in Airflow System, ingested dust and dirt will damage the engine cylinders. Dust and dirt can also damage the valve stems and guides, as well as wear down the turbocharger compressor vanes, affecting efficiency. Larger debris can damage the blades of the turbocharger.

 
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Airflow restriction results in excessive smoke and low power.

Restriction increases as the filter removes contaminants from the intake air. Restriction airflow changes the air-to-fuel ratio, reducing power and increasing smoke from the engine. Verify that the air cleaner is being maintained correctly.

 
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Measure

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Manometer, Part Number ST-1111-3

Install a vacuum gauge or water manometer, Part Number ST-1111-3, in the intake air piping.

The gauge adapter must be installed at a 90-degree angle to the airflow in a straight section of pipe, one pipe diameter before the turbocharger.

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Operate the engine at full throttle and rated rpm with maximum load.

Record the data on the gauge or manometer.

Inlet Air Restriction
mm-h2o in-h2o
635 MAX 25
Pressure Drop From Turbocharger Outlet to Mixer Inlet
mm-hg in-hg
102 MAX 4.0

NOTE: The illustration shows the measurement in centimeters rather than millimeters.

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If restriction exceeds specifications:

Replace or clean the air filter element. Refer to the equipment manufacturer’s instructions.

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Inspect the intake piping for damage. Refer to the equipment manufacturer’s repair instructions.

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Remove the test equipment.

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Last Modified:  03-Apr-2002