ISM, ISMe, and QSM11 – 011-032   Heat Shield

Preparatory Steps

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 WARNING 

Coolant is toxic. Keep away from children and pets. If not reused, dispose of in accordance with local environmental regulations.

Drain the coolant system. Refer to Procedure 008-018.

Remove the water manifold return tube. Refer to Procedure 011-031.

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Remove

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Remove the capscrew and nut that attaches the EGR cooler connection heat shield.

Remove the EGR cooler connection heat shield.

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Inspect for Reuse

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Inspect the EGR cooler connection heat shield for cracks or damage.

Replace the EGR cooler connection heat shield if cracks or damage is found.

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Install

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Install the EGR cooler connection heat shield. The top hole in the shield locates over the stud on the water manifold mounting capscrew.

Install the nut onto the stud and the capscrew into the cylinder head.

Tighten the nut and capscrew.

Nut 20 n.m [180 in-lb]
Capscrew 45 n.m [35 ft-lb]

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Finishing Steps

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Install the water manifold return tube. Refer to Procedure 011-031.

Fill the coolant system. Refer to Procedure 008-018.

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Last Modified:  13-Oct-2005