General Information
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 WARNING 
This diagram is provided as a diagnostic tool for trained, experienced technicians only. Improper troubleshooting or repair can result in severe personal injury or death or property damage. See important instructions in the service manual.
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Electrical Specifications
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J1587 DATA LINK
Positive (+) wire to chassis ground: 4.0 to 5.0 VDC
Negative (-) wire to chassis ground: 0.0 to 2.5 VDC
J1939 BACKBONE RESISTANCE
Positive (+) wire to return wire: 50 to 70 Ohms
J1939 termination resistance: 110 to 130 Ohms
5-VDC POWER SUPPLY (@ engine harness)
4.50 to 5.25 VDC
ALL CONTINUITY CHECKS
OK (no open circuit) if < 10 Ohms
ALL SHORTS TO GROUND
EPS/VSS circuits: OK (no short circuit) if > 10M Ohms
All other circuits: OK (no short circuit) if > 100k Ohms
SHORT CIRCUIT TO EXTERNAL VOLTAGE
OK if < 1.5 VDC
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Sensor Specifications
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ENGINE POSITION SENSOR
- Coil resistance = 1000 to 2000 Ohms
VEHICLE SPEED SENSOR
- First coil resistance: 750 to 1500 Ohms
- Second coil resistance: 1100 to 1500 Ohms
FUEL CONTROL VALVE
- Coil resistance = 2 to 5 Ohms
FUEL SHUTOFF VALVE
- Coil resistance = 12 to 20 Ohms
WASTEGATE CONTROL VALVE
- Coil resistance = 2 to 6 Ohms
ACCELERATOR (Resistance for Closed/Open States)
- ISS – maximum closed-circuit resistance < 125 Ohms
- ISS – minimum open-circuit resistance > 100k Ohms
ACCELERATOR AND REMOTE ACCELERATOR
- Resistance between supply and return wires: 2000 to 3000 Ohms
- Resistance between supply and signal wires (pedal released): 1500 to 3000 Ohms
- Resistance between supply and signal wires (pedal depressed): 200 to 1500 Ohms
NOTE: Released resistance minus depressed resistance must be > 1000 Ohms.
OIL / FUEL PRESSURE SECONDARY SENSOR |
Pressure (kPa) |
Pressure [in Hg] |
Pressure [psia] |
Voltage (VDC) |
101.36 |
29.93 |
14.70 |
0.97 to 1.01 |
172.38 |
50.90 |
25.00 |
1.31 to 1.36 |
344.75 |
101.80 |
50.00 |
2.12 to 2.21 |
517.13 |
152.70 |
75.00 |
2.94 to 3.06 |
689.50 |
203.60 |
100.00 |
3.76 to 3.91 |
FUEL PRESSURE PRIMARY SENSOR |
Pressure (kPa) |
Pressure [in Hg] |
Pressure [psia] |
Voltage (VDC) |
101.36 |
29.93 |
14.70 |
0.60 to 0.64 |
344.75 |
101.80 |
50.00 |
1.11 to 1.18 |
689.50 |
203.60 |
100.00 |
1.84 to 1.95 |
1034.25 |
305.40 |
150.00 |
2.56 to 2.72 |
1379.00 |
407.20 |
200.00 |
3.28 to 3.48 |
MIXER INLET PRESSURE / INTAKE MANIFOLD PRESSURE SENSOR |
Pressure (kPa) |
Pressure [in Hg] |
Pressure [psia] |
Voltage (VDC) |
82.74 |
24.43 |
12.00 |
1.42 to 1.50 |
101.36 |
29.93 |
14.70 |
1.63 to 1.73 |
137.90 |
40.72 |
20.00 |
2.04 to 2.16 |
206.85 |
61.08 |
30.00 |
2.81 to 2.99 |
275.80 |
81.44 |
40.00 |
3.59 to 3.81 |
EXHAUST BACK PRESSURE SENSOR |
Pressure (kPa) |
Pressure [in Hg] |
Pressure [psia] |
Voltage (VDC) |
82.74 |
24.43 |
12.00 |
2.12 to 2.25 |
101.36 |
29.93 |
14.70 |
2.67 to 2.84 |
110.32 |
32.58 |
16.00 |
2.94 to 3.12 |
124.11 |
36.65 |
18.00 |
3.34 to 3.55 |
137.90 |
40.72 |
20.00 |
3.75 to 3.98 |
ALL TEMPERATURE SENSORS |
Temperature (°C) |
Temperature [°F] |
Resistance (Ohms) |
0 |
32 |
30k to 36k |
25 |
77 |
9k to 11k |
50 |
122 |
3k to 4k |
75 |
167 |
1350 to 1500 |
100 |
212 |
600 to 675 |
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Last Modified: 08-May-2006
Published by Jack
Hello, I'm Jack, a diesel engine fan and a blogger. I write about how to fix and improve diesel engines, from cars to trucks to generators. I also review the newest models and innovations in the diesel market. If you are interested in learning more about diesel engines, check out my blog and leave your feedback.
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