ISC, ISCe, QSC8.3, ISL, ISLe3, ISLe4 and QSL9 Engines – 022-001   Service Tools

Table of Contents

Cylinder Block

Cylinder Block

TOC
Tool Number

3163054

Camshaft Gear Installation and Removal Tool

Used to remove and install the camshaft gear. Engines without a tapped hole in the camshaft will require partial camshaft removal in order to remove the camshaft gear.

Tool Number

3165093

Camshaft Gear Installation and Removal Tool

Used to remove and install the camshaft gear without removing the camshaft. Can only be used on engines with a tapped hole in the camshaft. Use with camshaft gear installation and removal tool, Part Number 3163054.

Tool Number

3375068

Cup Plug Sealant

Used when installing pipe plugs and cup plugs, to prevent leaks.

Tool Number

3163745

Cylinder Liner Puller

Used to remove cylinder liners from the cylinder block. Requires the cylinder liner puller plate, Part Number 3822786.

Tool Number

3376015

Cylinder Liner Puller (Universal)

Used to remove cylinder liners from the cylinder block. Requires two puller arm extension feet, Part Number 3376649.

Tool Number

3164085

Expansion Plug Driver Handle

Used with all expansion plug drivers larger than 9.525 mm [0.375 in] diameter.

Tool Number

3376816

Expansion Plug Driver

Used to install 25.4 mm [1.00 in] expansion plug to specified depth. Used with expansion plug driver handle, Part Number 3164085.

Tool Number

3822503

Cylinder Liner Clamp Set

Used to clamp the liner into the bore of the cylinder block. Requires two cylinder head capscrews not included in clamp set.

Tool Number

3823137

Piston Ring Expander

Used to install piston rings onto pistons without damaging or distorting the rings.

Tool Number

3164604

Piston Ring Compressor

Used to compress the piston rings while installing the pistons into the cylinder bores.

Tool Number

3823290

Piston Ring Compressor

Used to compress the piston rings while installing the pistons into the cylinder bores.

Tool Number

3164067

RTV Sealant

Used to seal the front gear cover and other joints.

Tool Number

3164438

Depth Gauge Assembly

Used to measure cylinder liner protrusion, cylinder block counterbore depths, and valve intrusion and or protrusion. Equipped with an electronic digital indicator.

Tool Number

3165045

Camshaft Bushing Tool

Used to remove and install camshaft bushings. NOTE: The following 2 kits are also available for this purpose.

Tool Number

3823621

Hydraulic Actuator Kit

Used to remove and install camshaft bushings.

Tool Number

3162253

Camshaft Bushing Installation/Removal Kit

Used to remove and install camshaft bushings.

Tool Number

3823521

Expansion Plug Driver

Used to install 20.638 mm [0.8125 in] expansion plug to specified depth. Used with expansion plug driver handle, Part Number 3164085.

Tool Number

3823522

Expansion Plug Driver

Used to install 30.16 mm [1.1875 in] expansion plug to specified depth. Used with expansion plug driver handle, Part Number 3376795.

Tool Number

3823523

Expansion Plug Driver

Used to install 34.925 mm [1.375 in] expansion plug to specified depth. Used with expansion plug driver handle, Part Number 3376795.

Tool Number

3823818

Main Bearing Rollout Tool

Used to remove and install main bearings with the crankshaft installed.

Tool Number

3823921

Capscrew Length Gauge

Used to measure capscrew free length.

Tool Number

3824078

Rear Wear Sleeve Installation Tool

Used to install the rear crankshaft lubricating oil seal wear sleeve.

Tool Number

3824499

Lubricating Oil Seal Installation Tool

Used to install the front crankshaft lubricating oil seal in the front cover seal carrier.

Tool Number

3165112

Wear Sleeve Installation Tool

Used to install the crankshaft front oil wear sleeves.

Tool Number

3824591

Engine Barring Gear

Used to engage the flywheel ring gear to rotate the crankshaft.

Tool Number

ST-1229

Cylinder Liner Driver

Used to install cylinder liners into the cylinder block.

Tool Number

3376619

Dial Bore Gauge Kit

Used to measure internal diameter bores from 78.5 mm [3.09 in] to 203.2 mm [8.00 in].

Tool Number

3375957

Nylon Lifting Sling

Aid in removal and installation of the crankshaft, flywheel, and other heavy components up to 907 kg [2000 lb].

Tool Number

3163720

Dowel Pin Extractor Kit

Used to remove solid locating pins from the cylinder block. Kit includes SAE and metric sizes.

Tool Number

3375432

Crack Detection Kit

Used to locate cracks in cylinder blocks, cylinder heads; as well as in other engine components.

Tool Number

3824496

Connecting Rod Guide Pins

Used to prevent damage to the crankshaft during piston installation on engines built with connecting rod studs.

Tool Number

3823258

Abrasive Hand Pad

Used to remove corrosion or carbon buildup.

Tool Number

3163087

Assembly Lubricant

A 10-ounce tube of multi-purpose lubricant.

Tool Number

3822709

Thread Insert Kit

Used to repair several sizes of cylinder block threads.

Tool Number

3377399

Dial Indicator Magnetic Base

Used in conjunction with dial indicator, Part Number 3824564 (metric), or Part Number 4918289 (SAE).

Tool Number

3824564

Dial Indicator, Metric

Used with indicator base, Part Number 3377399.

Tool Number

ST-647

Standard Puller

Used to remove drive pulleys, impellers, and air compressor counterweights.

Tool Number

3163934

Assembly Guide Pin

M12 x 1.75

Tool Number

3163935

Assembly Guide Pin

M10 x 1.25

Tool Number

3163936

Assembly Guide Pin

M8 x 1.0

Tool Number

3376488

Assembly Guide Pin

M10 x 1.5

Tool Number

3164977

Assembly Guide Pin

M8 x 1.25

Tool Number

4918219

Precision Straightedge

Used to check cylinder blocks for flatness.

Last Modified:  21-Oct-2009