CM871 and CM876 Electronic Control Systems, ISX and ISM Engines – 019-396   Fuel Lift Pump

Preparatory Steps

TOC

Remove or disconnect the following:

  • Engine wiring harness from the lift pump.
  • EGR differential pressure sensor tubes. Refer to Procedure 011-026 in the Signature, ISX and QSX15 Service Manual, Bulletin 3666239.
  • EGR differential pressure sensor. Refer to Procedure 019-370.
  • EGR differential pressure sensor mounting adapter.

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Remove

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NOTE: The lift pump is bolted to a mounting plate and must not be removed from the mounting plate.

Remove the four capscrews.

Remove the lift pump.

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Remove and discard the gasket.

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Clean and Inspect for Reuse

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Clean the mounting surfaces.

Inspect the lift pump mounting plate for leaks, cracks or damage. If cracks or damage are found, replace the lift pump.

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Install

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Install a new gasket between the lift pump mounting plate and the integrated fuel system module.

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Install the lift pump and four capscrews.

Tighten the capscrews.

Torque Value:  18  n.m  [14 ft-lb]

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Finishing Steps

TOC

Install or connect the following:

  • EGR differential pressure sensor mounting adapter.
  • EGR differential pressure sensor. Refer to Procedure 019-370.
  • EGR differential pressure sensor tubes. Refer to Procedure 011-026 in the Signature, ISX and QSX15 Service Manual, Bulletin 3666239.
  • Engine wiring harness from the lift pump.

Turn the keyswitch to the ON position and verify the fuel pump is operating.

Operate the engine and check for leaks.

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Last Modified:  20-Feb-2006