Cummins Service Products Catalog – Tool 3164021Thread Salvage Kit

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Engine Family: QST30, QSK23, QSK45, QSK60, QSK78, NH (5 1/8 bore), NT (5 1/2 bore), V903, V28, K19, K38, K50 & QSK19

This thread salvage kit is used to salvage/repair damaged cylinder head cap-screw threads in the cylinder block. The damaged threads are “reamed out” and tapped to accept a special threaded repair bushing to accept the original size cylinder head cap-screw. The specific drills, taps, reamers, jam nuts, and must be purchased separately.

Ref. No. Part No. Description Quantity
1 3164014  Mounting Plate 1
2 3164015  Drilling Fixture 1
3 S-123B Hex head capscrew, 5/8 – 18 x 3-inch 1
4 S-658 Heavy washer 1
5 3164016  Universal drive socket 1
6 3164019  Chip vacumn 1
7 3824038  Thread-locking compound 1
8 3824715  Primer 1
9 3377208  Locating pin 1
10 3377209  Locating pin 1
11 3164039  Stop collar 1
12 3164020  Stop collar 1
13 3164034  Spacer 2
14 3164035  Spacer 2
15 3376206  Spacer 1
Not Shown S-640 Plain washer 4
Not Shown 3164240  Storage case 1

The following Tables specify the correct Jam nuts, Insert, reamers, taps and drills to be used with the 3164021 Thread Salvage Kits. These items must be purchased separately.

Table 1 Part Number Description
  S-690 Plain Washer
  3823532  Right-angle drill (heavy duty)
Table 2 QST30 Cylinder Head Capscrew Threads
  Part Number Description Quantity
  3251297 Nut, jam (M16 x 2) 1
  3163563  Insert, thread 1
  3163898  Reamer 1
  3163900  Tap 1
  3164334  Drill 1
Table 3 QSK45 & QSK60 Cylinder Head Capscrew Threads
  Part Number Description Quantity
  3164241  Nut, jam (M16 x 1.5) 1
  3163709  Insert, thread 1
  3163898  Reamer 1
  3163900  Tap 1
  3164334  Drill 1
Table 4 QSK78 Cylinder Head Capscrew Threads
  Part Number Description Quantity
  3163841  Nut, jam (M18 x 2.5) 1
  3163838  Insert, thread 1
  3163899  Reamer 1
  3163901  Tap 1
  3164335  Drill 1
Table 5 NH (5-1/8 bore) Cylinder Head Capscrew Threads
  Part Number Description Quantity
  3164343  Nut jam (7/8 – 14) 1
  3377133  Insert, thread 1
  3375202  Reamer 1
  3375203  Tap 1
Table 6 NT ( 5 1/2 bore), V903 & V28 Cylinder Head Capscrew Threads
  Part Number Description Quantity
  3164344  Nut, jam (11/16 – 16) 1
  3377134  Insert, thread (short insert) 1
  3377135  Insert, thread (long insert) 1
  3376007  Tap 1
  3164334  Drill 1
Table 7 K19, K38, K50 & QSK19 Cylinder Head Capscrew Threads
  Part Number Description Quantity
  S-249 Nut, jam (3/4 – 16) 1
  3377136  Insert, thread (short insert) 1
  3377137  Insert, thread (long insert) 1
  3376205  Tap 1
  3164335  Drill 1
Table 8 QSK45 & QSK60 Main Bearing Capscrew Threads
  Part Number Description Quantity
  3165070  Nut (M24 – 16) 1
  3164961  Insert, thread 1
  NA **Reamer, 1.046-inch 1
  NA **Tap, 1.125-14 1
  NA **Drill, 1-inch 1
  3164964  Spacer 1
Table 9 NH, NT, V28, K19 & K38 Main Bearing Capscrew Threads
  Part Number Description Quantity
  NA **Nut (1-14) 1
  3376403  Insert, thread 1
  NA **Reamer, 1.046-inch 1
  NA **Tap, 1.125-14 1
  NA **Drill, 1-inch 1
Table 10 QSK23
  Part Number Description Quantity
  4918701  Insert Installer Kit (Includes 4918647 Plug and 4918724 Insert Installer 1
  4918649  Tap  1
  4918651  Reamer  1
  4918429  Coolant Passage Insert  1
  4918430  Coolant Passage Insert  1

**These items are not available thru Cummins Service Products.

Last Modified:  11-May-2007