The position of the front crankshaft seal on the crankshaft is determined by the position of the lower gear cover.
The lower gear cover is mounted to the gear cover housing using clearance holes. This allows for slight movement of the cover when the mounting capscrews are loose.
The unitized crankshaft seal must be centered on the crankshaft for correct operation.
The seal attaches to the lower gear cover, and must be installed with the lower gear cover capscrews loose and the cover free to move.
In order for the seal to be properly centered on the crankshaft during assembly and maintain its location during operation, the following installation instructions must be followed.
The crankshaft seal removal and installation tool correctly centers the seal and correctly positions the dust seal portion of the seal on the crankshaft.
Failure to loosen and remove the mounting capscrews from the gear cover can cause the front crankshaft seal to be misaligned and cause premature seal wear.
The front gear cover must be aligned as follows:
Removing the gear cover mounting capscrews around the crankshaft seal allows the replacer plate to set against the gear cover during seal installation.
Remove the gear cover mounting capscrews around the crankshaft seal.
Loosen the remaining mounting capscrews on the gear cover so the cover can move freely.
Failure to follow the installation and tightening sequence can lead to the crankshaft seal being off center and installed at the wrong depth causing premature seal wear.
CAUTION
Never use a hammer or mallet to install the seal. Use of a hammer can damage the crankshaft seal and/or crankshaft.
The seal removal and installation tool has provisions for any seal nut orientation, although one seal nut must always be located at the 11 o’clock position.
Do not use lubricants on the crankshaft seal.
Position the crankshaft seal (1) onto the crankshaft until the gear cover studs are protruding through the seal carrier mounting holes.
The crankshaft seal must be pressed evenly. If the crankshaft seal is not pressed in evenly the seal can be damaged.
Inspect the crankshaft seal during installation to make certain it is being pressed evenly.
Tighten the capscrew(s) no more than ½ of a revolution at a time, alternating in a clockwise pattern until the replacer plate (1) bottoms out against the face of the lower gear cover.
To maintain the cover position while the replacer plate is removed, tighten the two gear cover mounting capscrews, as indicated by the arrows in the graphic.
Install the crankshaft seal mounting nuts (1) through the holes provided in the replacer plate.
Hello, I'm Jack, a diesel engine fan and a blogger. I write about how to fix and improve diesel engines, from cars to trucks to generators. I also review the newest models and innovations in the diesel market. If you are interested in learning more about diesel engines, check out my blog and leave your feedback.
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