ISM, ISMe, and QSM11 – 010-118   Turbocharger Actuator Air Line

Table of Contents

Remove
Inspect for Reuse
Install

Remove

TOC

Disconnect the air line from turbocharger control valve.

Use masking tape to tape the end of the air line and turbocharger control valve to prevent contamination.

Remove the turbocharger control valve air line.

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 CAUTION 

The turbocharger control valve is very sensitive to contamination. Failure to prevent contamination from entering the turbocharger control valve air lines will cause damage to the turbocharger control valve.

Disconnect the air line at turbocharger actuator.

Use masking tape to tape the end of air line and turbocharger actuator to prevent contamination.

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Remove the P-clip at the rear of the turbocharger bearing housing.

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Inspect for Reuse

TOC

Inspect air line connections for damage or cracks.

Inspect air line for wear or damage.

Inspect o-rings for signs of damage or distortion.

Replace as necessary.

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Install

TOC

 CAUTION 

The turbocharger control valve is very sensitive to contamination. Failure to prevent contamination from entering the turbocharger control valve air lines will cause damage to the turbocharger control valve.
 CAUTION 

Do not use thread sealant. Use of thread sealant will cause damage to turbocharger control valve.

Remove masking tape from the ends of the turbocharger actuator supply line before installing the line.

Connect the air supply line to the turbocharger air control valve.

Torque Value:  16  n.m  [142 in-lb]

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Connect the air supply line to the turbocharger actuator.

Torque Value:  16  n.m  [142 in-lb]

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Connect the P-clip to the rear of the turbocharger bearing housing.

Torque Value:  20  n.m  [177 in-lb]

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Start and run the engine.

Verify proper operation.

Check for air leaks.

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Last Modified:  13-Oct-2005