General Information |
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IntroductionThe ICON™ Idle Control System is designed to reduce excessive idle time when accomplishing the following tasks:
Refer to Procedure 018-025, Specifications, for all ICON™ system specifications. The ICON™ system has with three basic modes of operation:
Engine Mode – In engine mode the engine will be shut off and restarted periodically to keep the batteries charged and the engine oil temperature above the minimum specification. The engine will restart once the engine oil temperature or the battery voltage drop below the minimum specification. When the ICON™ system starts the engine in engine mode, the engine will continue to run until both the engine oil temperature and battery voltage requirements are met. Cab Comfort Mode – In cab comfort mode, the engine will be shut off and restarted as required to keep the batteries charged, the engine oil temperature above the minimum specification, and the cab temperature at the specified temperature. Cab temperature is controlled by the cab thermostat, which can be programmed by the operator to maintain the desired warm or cool cab temperature. The thermostat is installed inside the cab, usually mounted in the bunk area of the vehicle. Cab comfort mode will be explained in detail in the Cab Comfort Mode Feature section. Mandatory Shutdown Mode – Mandatory shutdown mode is automatically activated whenever the other two ICON™ system modes are not active. Anytime the vehicle wheels stop moving (zero vehicle speed) and the parking brake is set, the ICON™ system starts a timer. If the wheels of the vehicle have not moved after a minimum specified time, the engine will automatically shut off. The timer’s option is selected through the cab thermostat further detailed under the Cab Thermostat Setup Mode section. The mandatory shutdown mode can not be bypassed unless the ICON™ system is active in one of the other two modes. The ignition bus circuits will be shut off if the engine is shut off while in mandatory shutdown mode. To restart the engine after the ICON™ system has shut it off, the operator must turn the keyswitch from on to off, then back to on. ICON™ idle control module (revision 19) will shut the engine down in 3 minutes when the vehicle speed is 0 kph [0 mph] and when the parking brake is ON. However, both module versions will shut the engine down in 15 minutes if the vehicle speed is zero and the parking brake is OFF. Harness IdentificationThere are various versions of the ICON™ system. To identify if a system is an Aftermarket or not, inspect the bulkhead for a 14-pin connector. An Aftermarket system will have labels on this harness near the connector with a Cummins Inc. part number. See Figure 1.
ApplicationsThe Aftermarket version of the ICON™ system can be installed on the following engines:
The ICON™ system is designed for use only with CELECT™ Plus engines (engine ECM calibration Phase 4.2 or later), ISM, ISX, and Signature engines (engine ECM calibration Phase 8.2 or later). The ICON™ system will work with all ISM CM870, ISM CM875, ISX CM870, ISM CM876, and ISX CM871 engines. NOTE: Cummins Inc. recommends Phase 9.3 on ISM, ISX, and Signatures engines to improve the ICON™ system operation.
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Engine Mode Feature |
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NOTE: The ICON™ system’s engine start alarm, mounted on the vehicle firewall, can sound for 14 seconds prior to an automatic start initiated by the ICON™ system, depending on how it has been programmed through the cab thermostat.Once the ICON™ system has been activated, the default mode is the engine mode. The engine will be shut off and restarted as required to keep the batteries charged and the engine oil temperature above the minimum specification. The following steps will occur automatically while the ICON™ system is in engine mode.
NOTE: The ICON™ idle speed rpm, ICON™ maximum rpm, and ICON™ minimum rpm are different than the normal idle rpm and maximum rpm settings for the engine. Refer to Procedure 018-025 for ICON™ rpm settings and to the appropriate Operations and Maintenance manual for the normal idle rpm and maximum rpm settings for your engine.
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Keyless Engine Mode |
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AftermarketAn enhancement to the ICON™ engine mode allows the ignition key to be removed. This optional feature is activated as previously described in ICON™ Activation and Function. In keyless engine mode, the key must be switched back to the OFF position, then removed before the first automatic engine shutdown occurs. Several conditions for proper function of the ICON™ system must be met while the keyless engine mode feature is enabled:
NOTE: If the engine is restarted three times within 3 hours when ICON™ idle control module is revision 11 or 14 (because of low battery charge) or is restarted three times within 5 hours when ICON™ idle control module is revision 15, 16, 18, or 19 (because of low battery charge), the engine will remain running continuously. This is an indication of excessive electrical load, a defective battery charging system, or defective batteries. An ICON™ fault code will be logged. If the ICON™ system attempts to restart the engine two consecutive times and fails both times, The ICON™ system will be deactivated and a fault code will be logged. The second restart attempt occurs 1 minute after the first attempt fails.
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Cab Comfort Mode Activation and Function |
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NOTE: The cab thermostat must be installed to activate cab comfort mode.The ICON™ system can be put in cab comfort mode by the user when it is activated. The cab comfort mode will shut off and restart the engine as required to keep the batteries charged, keep the engine oil temperature above the minimum specification, and maintain the cab temperature at a desired level. NOTE: At initial turn-on of the cab thermostat, the thermostat will display the revision level of the software loaded in the thermostat, that is 01, 02, 03 and so forth.If the thermostat is revision level 01, 02, or 06, the cab comfort mode can be deactivated by deselecting the heat or cool buttons. If the thermostat is revision level 03, 04, or 05, the cab comfort mode can be deactivated by deselecting the heat or cool buttons, or by pushing the ON/MODE button and holding for 3 seconds. The keyless (Aftermarket systems only) enhancement feature (optional in engine mode) is not available in cab comfort mode. Cab temperature parameters are programmed by the user with the cab thermostat.
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Cab Comfort Mode Feature |
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Once the ICON™ system has been activated, the default mode is the engine mode. When the operator turns on and sets the cab thermostat, the ICON™ system enters cab comfort mode. The cab comfort mode will shut off and restart the engine as required to keep the batteries charged, engine oil temperature above the minimum specification, and maintain the cab temperature at the desired set level. The following steps will occur automatically while the ICON™ system is in cab comfort mode:
NOTE: On Aftermarket or OEM ICON™ systems, if the engine is restarted three times within 3 hours when ICON™ idle control module is revision 11 or 14 (because of low battery charge), or is restarted three times within 5 hours when ICON™ idle control module is revision 15, 16, or 18 (because of low battery charge), the engine will remain running continuously. This is an indication of excessive electrical load, a defective battery charging system, or defective batteries. An ICON™ fault code will be logged. If the ICON™ system attempts to restart the engine two consecutive times and fails both times, the ICON™ system will be deactivated and a fault code will be logged. The second restart attempt occurs 1 minute after the first attempt fails.NOTE: ICON™ idle control module revision 19 (regardless of mode) limits restarts to a maximum of 5 per hour.
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ICON™ Deactivation |
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The preferred method of deactivating the ICON™ system is to turn off the cruise control switch. To restart the engine, after deactivating the ICON™ system, cycle the keyswitch from ON to OFF, then manually restart the engine. After the ICON™ system has been activated in either engine mode (including keyless engine mode) or cab comfort mode, the ICON™ system will be deactivated if any of the following occurs:
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Cab Thermostat Operation |
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The two illustrations above show the thermostat display when it is in heat mode or in cool mode. The word “COOL” or “HEAT” in the bottom left corner of the display screen indicates the thermostat mode.
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ICON™ Idle Adjustment |
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AftermarketAfter the ICON™ system has restarted the engine, the idle speed can be adjusted by pressing the clutch pedal, or the brake pedal on ICON™ idle control module revisions 18 and 19, to decrease the engine speed, or pressing the accelerator pedal to increase the engine speed. The new ICON™ idle speed will be saved and used until it is adjusted again. Refer to Procedure 018-025 for correct specifications. NOTE: For optimum ICON™ system performance when in the heat mode, Cummins Inc. recommends using the higher nominal rpm idle speed setting. However, when in the cool mode, Cummins Inc. recommends a lower setting to reduce fuel consumption.
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Fault Code Notification |
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AftermarketThe ICON™ idle control module monitors the various signals it receives to determine whether a fault condition exists with the ICON™ system. If any faults are detected, the ICON™ system logs the fault in its memory. The ICON™ lamp notifies the operator of a fault by flashing a three digit ICON™ fault code each time the keyswitch cycles from off to on. To flash a fault code, the lamp flashes a number of times for the first digit of the code; then, after a short pause, the lamp flashes out the second digit of the fault code, and again, after another short pause, flashes out the third digit of the fault code. After a longer pause, the lamp repeats the flashing sequence. If more than one fault code is active at the same time, the ICON™ system flashes out the highest priority fault until it has been corrected and then the next active fault will be flashed out. NOTE: The ICON™ system can not be activated until the fault code lamp flashing sequence is complete.NOTE: The ICON™ service tool will allow viewing of all of the active and inactive fault codes at the same time.
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Thermostat Setup Mode |
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To enter the cab thermostat trim mode, first turn on the keyswitch. Press the UP or DOWN button on the cab thermostat 7 times while the software version is flashing on the cab thermostat display. You have 10 seconds to start this process. After entering the TRIM mode, press the UP button to scroll increasingly through the trims, and press the DOWN button to scroll decreasingly through the trims. Using this process, select the trim desired to adjust. Press ENTER to save the setting. For temperature adjustments, press the UP or DOWN button to adjust the temperature accordingly, then press ENTER to save the setting. For Enables, press the UP or DOWN button to toggle between the “E” displayed to the immediate right of the trim number, or no “E” displayed. Press ENTER to save the setting. To exit the thermostat trim mode, press ON/MODE button.
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Trim Settings |
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NOTE: This feature is not available in revision level 04, 05, and 06.
NOTE: This feature is no longer available. Mandatory shut down will be 15 minutes if vehicle speed is zero and parking brake is off. Mandatory shut down will be 5 minutes when vehicle speed is zero and parking brake is ON for ICON™ control module revision level 18. ICON™ idle control module (revision 19) will shut the engine down in 3 minutes when the vehicle speed is 0 kph [0 mph] and when the parking brake is ON.”
NOTE: This feature is no longer available in revision level 04, 05, and 06.
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