Remove
TOC
Loosen the idler pulley shaft lock nut.
Turn the adjusting screw
counterclockwise to release tension, and remove the water pump belt.
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Inspect for Reuse
TOC
Inspect the pulley alignment. Pulley misalignment must not
exceed 0.5 mm per cm [0.0625-inch per foot] of distance between the pulley centers.
Replace the idler pulley or the water pump if they are not in alignment.
Use the following procedure to replace the water pump idler pulley. Refer to Procedure 008-064 in Section 8.
Use the following procedure to replace the water pump. Refer to Procedure 008-062 in Section 8.
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Install
TOC
Install a new belt onto the pulleys.
Turn the adjusting screw to adjust belt tension.
NOTE : Belt tension can increase when the lock nut is tightened. Do
not adjust belt tension to full value with the adjusting screw.
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Use a belt tension gauge, Part Number ST-1293 (Burroughs) or 3822525 (Click-Type), to measure six-rib belt tension.
New Belt Tension
Use Belt Tension*
710 N [160 lb]
290 to 580 N [65 to 130 lb]
* A belt is considered used if it has been in operation for 10 minutes or longer.
* If used belt tension is below the minimum, tighten to the maximum value.
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Tighten the idler pulley shaft lock nut.
Torque Value: 68 n.m [50 ft-lb]
Loosen the adjusting screw 1/2-turn to prevent breakage.
Measure the belt tension again. Adjust if necessary.
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Last Modified: 14-Sep-2011
Published by Jack
Hello, I'm Jack, a diesel engine fan and a blogger. I write about how to fix and improve diesel engines, from cars to trucks to generators. I also review the newest models and innovations in the diesel market. If you are interested in learning more about diesel engines, check out my blog and leave your feedback.
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