Diesel Engine Troubleshooting

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Caterpillar EMS Throttle Position Sensor

Posted on February 14, 2011November 7, 2012

The TPS is located under the accelerator pedal and generates a pulse-width signal that can read with a Fluke Model 97 or equivalent multimeter and…

Electronic Systems

Caterpillar EMS Hydraulic/electronic unit injector

Posted on February 14, 2011November 7, 2012

HEUI evolved from the EUI, and since mid-1994 has been used on Caterpillar, International T444E, DT466E, 1530E, certain Perkins models, and, most famously, on the…

Electronic Systems

Caterpillar EMS High-pressure circuit

Posted on February 14, 2011

Deactivating one EUI at a time will identify misfiring or dead cylinders. As mentioned previously, current values are high, and for your own safety, do…

Electronic Systems

Caterpillar EMS Low-pressure circuit

Posted on February 14, 2011November 14, 2012

Figure 6-17 illustrates the low pressure circuit for EUI-equipped engines. A gear-type transfer pump (9) delivers fuel from the tank (12) to the injectors (3).…

Electronic Systems

Caterpillar EMS Electronic Unit Injector

Posted on February 14, 2011November 7, 2012

Both the 3100-3500 and C series engines employ EUIs that combine mechanical actuation with electronic control over fuel volume. Figure 6-15 illustrates an EUI in…

Electronic Systems

Caterpillar EMS

Posted on February 14, 2011November 14, 2012

Figure 6-12 illustrates the EMS used on Caterpillar 3116, 3176, 3406E, and 3500 engines. It is a relatively simple system, without the bells and whistles…

Electronic Systems

Diesel Engine Actuators

Posted on February 14, 2011November 14, 2012

Sensors provide data to the ECM and actuators carry out the computer’s commands. The primary actuators are the electronic injectors, part and parcel of any…

Electronic Systems

Diesel Engine Sensors

Posted on February 14, 2011November 14, 2012

Advanced c-r systems for motor vehicles include the following sensors: • Temperature—ambient, coolant, intake air, fuel, and exhaust (upstream and/or downstream of turbo). Most of…

Electronic Systems

Bosch CAN bus

Posted on February 14, 2011

A controller area network (CAN) employs a single line, or bus, to convey data to all components that make up the network. Individual components—computers, sensors,…

Electronic Systems

Diesel Engine Electronic Unit Injection

Posted on February 14, 2011November 14, 2012

While common rail is standard on most European auto and light-truck engines, Volkswagen remains committed to electronic unit injection. Figure 6-4 illustrates the Bosch unit…

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