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Electronic Control System Gas Plus Engines – FAULT CODE 199

ECM Diagnostic Lamp Circuit – Shorted High

Overview

CODE REASON EFFECT
Fault Code: 199
PID: S238
SPN: 623
FMI: 3
LAMP: Yellow
SRT: 

ECM Diagnostic Lamp Circuit – Shorted High. Short circuit to ground detected on diagnostic lamp pins in the engine harness ECM connector 2.

No effect on performance. Loss of diagnostic lamp.

ECM Diagnostic Lamp Circuit
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Circuit Description

These are the three malfunction-indicator lamps for the electronic control module (ECM).

Component Location

The three malfunction-indicator lamps are installed on the dashboard by the OEM.

Shop Talk

Each of the three malfunction-indicator lamps will be a different color. The stop engine lamp is red. The check engine lamp is yellow. The low fuel pressure lamp is green. For exact circuitry information, refer to the OEM troubleshooting and repair manual.

Cautions and Warnings

 CAUTION 

To reduce the possibility of damaging a new ECM, all other active fault codes must be investigated prior to replacing the ECM.
 CAUTION 

To reduce the possibility of pin and harness damage, use the following test lead when taking a measurement:
Part Number 3822758 – male Deutsch/AMP/Metri-Pack test lead.

Troubleshooting Steps

STEPS SPECIFICATIONS
STEP 1. Check the fault codes.  
  STEP 1A. Read the fault codes. Fault Code 199 active?
STEP 2. Check the ECM diagnostic lamp circuit.  
  STEP 2A. Inspect the OEM and engine harness connector pins. Dirty or damaged pins?
  STEP 2B. Read the fault codes. Fault Code 199 active?
  STEP 2C. Check the ECM response Fault Code 199 active and Fault Code 198 active?
  STEP 2D. Check for a short circuit to ground. More than 100k ohms?
STEP 3. Check the engine harness.  
  STEP 3A. Inspect the engine harness and ECM connector pins. Dirty or damaged pins?
  STEP 3B. Read the fault codes. Fault Code 199 active?
  STEP 3C. Check for an open circuit. Less than 10 ohms?
  STEP 3D. Check for a short circuit to ground. More than 100k ohms?
  STEP 3E. Check for a short circuit from pin to pin. More than 100k ohms?
STEP 4. Clear the fault codes.  
  STEP 4A. Disable the fault code. Fault Code 199 inactive?
  STEP 4B. Clear the inactive fault codes. All fault codes cleared?

Guided Step 1 – Check the fault codes.

Guided Step 1A – Read the fault codes.

Conditions

  • Turn keyswitch ON
  • Connect the INSITE™ electronic service tool.

Action

  • Use INSITE™ electronic service tool to read the fault codes.

Fault Code 199 active?
YES NO
No Repair No Repair

Guided Step 2 – Check the ECM diagnostic lamp circuit.

Guided Step 2A – Inspect the OEM and engine harness connector pins.

Conditions

  • Turn keyswitch OFF
  • Disconnect the OEM harness from the engine harness at the 31-pin OEM connector.

Action

  • Corroded pins
  • Bent or broken pins
  • Pushed back or expanded pins
  • Moisture in or on the connector
  • Missing or damaged connector seals
  • Dirt or debris in or on the connector pins.

Dirty or damaged pins?
YES NO

Repair the damaged pins. Repair or replace the OEM harness or engine harness, whichever has the damaged pins.

  • Flush the dirt, debris, or moisture from the connector pins using electronic contact cleaner, Part Number 3824510.
  • Install the appropriate connector seal if it is damaged or missing.
  • Repair the OEM harness. Refer to the OEM troubleshooting and repair manual.
  • Replace the OEM harness. Refer to the OEM troubleshooting and repair manual.
  • Repair the engine harness. Refer to Procedure 019-208
  • Replace the engine harness. Refer to Procedure 019-043.
No Repair

Guided Step 2B – Read the fault codes.

Conditions

  • Connect all components
  • Turn keyswitch ON
  • Connect INSITE™ electronic service tool.

Action

  • Start the engine and let it idle for one minute.
  • Use INSITE™ electronic service tool to read the fault codes.

Fault Code 199 active?
YES NO
No Repair No Repair

Guided Step 2C – Check the ECM response.

Conditions

  • Turn keyswitch OFF
  • Disconnect the lamps from the OEM harness
  • Turn keyswitch ON
  • Connect INSITE™ electronic service tool.

Action

  • Use INSITE™ electronic service tool to read the fault codes.

Fault Code 199 active and Fault Code 198 active?
YES NO
No Repair No Repair

Guided Step 2D – Check for a short circuit to ground.

Conditions

  • Turn keyswitch OFF
  • Disconnect the OEM harness from the engine harness at the 31-pin OEM connector
  • Disconnect the stop engine lamp, check engine lamp, maintenance lamp, and low fuel pressure lamp from the OEM harness.

Action

  • Measure the resistance from the stop engine lamp output pin in the 31-pin OEM connector, OEM side, to engine block ground.
  • Measure the resistance from the check engine lamp output pin in the 31-pin OEM connector, OEM side, to engine block ground.
  • Measure the resistance from the low fuel pressure lamp output pin in the 31-pin OEM connector, OEM side, to engine block ground.
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More than 100k ohms?
YES NO
No Repair

Repair or replace the OEM harness.

  • Repair the OEM harness. Refer to the OEM troubleshooting and repair manual.
  • Replace the OEM harness. Refer to the OEM troubleshooting and repair manual.

Guided Step 3 – Check the engine harness.

Guided Step 3A – Inspect the engine harness and ECM connector pins.

Conditions

  • Turn keyswitch OFF.
  • Disconnect engine harness connector 1 and connector 2 from the ECM.

Action

  • Corroded pins
  • Bent or broken pins
  • Pushed back or expanded pins
  • Moisture in or on the connector
  • Missing or damaged connector seals
  • Dirt or debris in or on the connector pins.

Dirty or damaged pins?
YES NO

Repair the damaged pins. Repair or replace the engine harness, or replace the ECM, whichever has the damaged pins.

  • Flush the dirt, debris, or moisture from the connector pins using electronic contact cleaner, Part Number 3824510.
  • Install the appropriate connector seal if it is damaged or missing.
  • Repair the engine harness. Refer to Procedure 019-204.
  • Replace the engine harness. Refer to Procedure 019-043.
  • Replace the ECM. Call for pre-authorization. Refer to Procedure 019-031.
 No Repair

Guided Step 3B – Read the fault codes.

Conditions

  • Connect all components
  • Turn keyswitch ON
  • Connect INSITE™ electronic service tool.

Action

  • Start the engine and let it idle for one minute.
  • Use INSITE™ electronic service tool to read the fault codes.

Fault Code 199 active?
YES NO
No Repair No Repair

Guided Step 3C – Check for an open circuit.

Conditions

  • Turn keyswitch OFF
  • Disconnect the OEM harness from the engine harness at the 31-pin OEM connector
  • Disconnect the engine harness connector 2 from the ECM.

Action

  • Measure the resistance from the stop engine lamp output pin in the engine harness ECM connector 2 to the stop engine lamp output pin in the 31—pin OEM connector, engine harness side.
  • Measure the resistance from the check engine lamp output pin in the engine harness ECM connector 2 to the check engine lamp output pin in the 31—pin OEM connector, engine harness side.
  • Measure the resistance from the low fuel pressure lamp output pin in the engine harness ECM connector 2 to the low fuel pressure lamp output pin in the 31—pin OEM connector, engine harness side.
SMALL | MEDIUM | LARGE

More than 100k ohms?
YES NO
No Repair

Repair or replace the engine harness.

  • Repair the engine harness. Refer to Procedure 019-208 or 019-204.
  • Replace the engine harness. Refer to Procedure 019-043.

Guided Step 3D – Check for a short circuit to ground.

Conditions

  • Turn keyswitch OFF
  • Disconnect the OEM harness from the engine harness at the 31-pin OEM connector
  • Disconnect engine harness connector 2 from the ECM.

Action

  • Measure the resistance from the stop engine lamp output pin in engine harness ECM connector 2 to engine block ground.
  • Measure the resistance from the check engine lamp output pin in engine harness ECM connector 2 to engine block ground.
  • Measure the resistance from the low fuel pressure lamp output pin in engine harness ECM connector 2 to engine block ground.
SMALL | MEDIUM | LARGE

More than 100k ohms?
YES NO
No Repair

Repair or replace the engine harness.

  • Repair the engine harness. Refer to Procedure 019-204.
  • Replace the engine harness. Refer to Procedure 019-043.

Guided Step 3E – Check for a short circuit from pin to pin.

Conditions

  • Turn keyswitch OFF
  • Disconnect the OEM harness from the engine harness at the 23-pin and 31-pin OEM connectors
  • Disconnect engine harness connector 1 and connector 2 from the ECM.

Action

  • Measure the resistance from the stop engine lamp output pin in harness ECM connector 2 to all other pins in the connector, and to all pins in engine harness ECM connector 1.
  • Measure the resistance from the check engine lamp output pin in harness ECM connector 2 to all other pins in the connector, and to all pins in engine harness ECM connector 1.
  • Measure the resistance from the low fuel pressure lamp output pin in harness ECM connector 2 to all other pins in the connector, and to all pins in engine harness ECM connector 1.
SMALL | MEDIUM | LARGE

More than 100k ohms?
YES NO
No Repair

Repair or replace the engine harness.

  • Repair the engine harness. Refer to Procedure 019-204.
  • Replace the engine harness. Refer to Procedure 019-043.

Guided Step 4 – Clear the fault codes.

Guided Step 4A – Disable the fault code.

Conditions

  • Connect all components
  • Turn keyswitch ON
  • Connect INSITE™ electronic service tool.

Action

  • Start the engine and let it idle for one minute.
  • Use INSITE™ electronic service tool verify that Fault Code 199 is inactive.

Fault Code 199 inactive?
YES NO
No Repair

Troubleshooting procedures need to be repeated from the beginning.

Guided Step 4B – Clear the inactive fault codes.

Conditions

  • Connect all components
  • Turn keyswitch ON
  • Connect INSITE™ electronic service tool.

Action

  • Use INSITE™ electronic service tool to erase the inactive fault codes.

All fault codes cleared?
YES NO
No Repair

Troubleshoot any remaining active fault codes.
Repair complete
Appropriate troubleshooting charts
Last Modified:  06-Aug-2004
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