M11 Series – Service Manual – 007-029   Lubricating Oil Pressure Regulator (Main Rifle)

Table of Contents

Remove
Inspect for Reuse
Install

Remove

TOC

Drain the lubricating oil.

Refer to Procedure 007-025.

Remove the oil pan.

Refer to Procedure 007-025.

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 WARNING 

Carefully remove the retainer plug. The pressure regulator spring is under compression. Personal injury can result. Wear face and eye protection.

Remove the retainer plug (1), regulator spring (2), and regulator plunger
(3).

Remove the orifice from the plunger.

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Inspect for Reuse

TOC

Inspect the regulator plunger for scratches or scoring. If scratches are deep enough to be felt with a fingernail, the plunger

must
be replaced.

Check the orifice in the plunger to make sure it is

not
plugged. If the orifice is plugged, clean it before replacing.

NOTE: The orifice is threaded into the plunger.

Torque Value:  1  n.m  [6 in-lb]

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Measure the free length of the regulator spring.

Regulator Spring Free Length
mm in
84.1 NOM 3.31

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Use a spring compression tester to determine if the spring is defective.

Replace the spring with a new spring if it is defective.

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Main Oil Pressure Regulator Spring Load
at 48.3 mm
[1.90 in]
n lbf
91.1 MIN 20.50
94.7 MAX 21.30

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Measure the retainer plug to determine if it is defective. If it does

not meet the specification, replace it with a new one.

Main Oil Pressure Regulator Retainer Plug
mm in
11.1 MIN 0.44
13.4 MAX 0.53

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Install

TOC

 WARNING 

The regulator spring must be compressed to install the retainer plug. Personal injury can result. Wear face and eye protection.

NOTE: A counterbore plunger and orifice is unique to engines with a viscosity sensor. Low oil pressure will result if a solid plunger is used with a viscosity sensor.

Install the regulator plunger (3) and regulator spring (2).

Install and tighten the retainer plug (1).

Rear Sump Oil Pan 75 n.m [55 ft-lb]
Front Sump Oil Pan 122 n.m [90 ft-lb]

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Install the oil pan.

Refer to Procedure 007-025.

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Fill the engine with clean 15W-40 oil.

Refer to Procedure 007-025.

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NOTE: Engine oil pressure

must be indicated on the gauge within 15 seconds after starting. If oil pressure is

not registered within 15 seconds, shut off the engine immediately to avoid engine damage. Confirm the correct oil level in the oil pan.

Operate the engine at idle speed for 3 minutes to inspect for leaks.

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Last Modified:  07-May-2003