B5.9G, B5.9LPG – Troubleshooting and Repair Manual – Engine Noise Excessive — Piston

Symptom Tree  t051

This is symptom tree t051
Cause Correction

Refer to Engine Noise Diagnostic Procedures – General Information at the end of Section TS before using this symptom tree.

Listen to the engine before using this symptom tree. Listen for a light tapping noise, which is more noticeable with no load on the engine. Piston noise can usually be noticed when the engine is decelerating.

Electronic fault codes active or high counts of inactive fault codes

Refer to Section TF in the Troubleshooting and Repair Manual, Fuel Systems and Electronics, B5.9G, C8.3G, L10G-III, Bulletin 3666118, for fault code troubleshooting.

 

Fuel grade is not correct for the application or the fuel quality is poor

Operate the engine from a tank of high-quality fuel. Refer to Fuels for Cummins Engines, Bulletin 3379001.

 

Overhead adjustments are not correct

Measure and adjust the overhead settings. Refer to Procedure 003-004.

 

Piston pin or bushing is loose, worn, or not installed correctly

Remove the pistons and inspect the piston pin and bushing for damage, wear, and correct installation. Refer to Procedure 001-043.

 

Piston, cylinder liner, or piston rings are worn or damaged

Check for air intake system leaks. Refer to Procedure 010-024. Check the pistons, piston rings, and liners for wear or damage. Refer to Procedures 001-043 and 001-047.

 

Connecting rod is bent or out of alignment

Remove and inspect the connecting rods. Refer to Procedure 001-014 and the B Series Shop Manual, Bulletin 3666017.

 
Last Modified:  14-Jan-2004