ISM, ISMe, and QSM11 – 001-010   Camshaft Bushings

Preparatory Steps

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Remove

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Use camshaft bushing driver, Part Number 3376637 and Part Number 3376636, or hydraulic cam bushing tool, Part Number 3823642, and hydraulic actuator kit, Part Number 3823621, to remove the camshaft bushings.

Remove bushing number one first.

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Remove the remaining six bushings in order from front to rear.

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Clean and Inspect for Reuse

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Use Scotch-Brite® 7448, Part Number 3823258 or equivalent, to remove burrs and to clean the bushing bores.

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Measure the cylinder block camshaft bore inside diameter.

Cylinder Block Camshaft Bore I.D.

mm in
76.987 MIN 3.0310
77.040 MAX 3.0331

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Install

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Starting with Number 7 bushing, install the camshaft bushings in order from rear to front.

NOTE: The oil hole (1) in the bushing must be at the 3 o’clock location when viewed from the front of the engine.

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This step is for installing the Number 7 bushing.

Install guide (2), Part Number 3376069, between the number six and number five bores.

Install a new bushing (3) on driver, Part Number 3376070, with the oil hole (4) at the 3 o’clock location when viewed from the front of the engine.

Drive the bushing into the bore.

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 CAUTION 

The bushing oil groove must be visible in both cylinder block oil drillings (5 and 6) to prevent engine damage. The oil drillings are not in alignment with each other.

Inspect the bushing oil groove alignment with the two oil drillings in the block as the bushing is installed.

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This step is for installing the Number 6 through the Number 2 bushing.

Use the same procedure to install the Number 6 through Number 2 bushings.

Install the guide (2) in the correct location.

Install the bushing on the driver with the oil hole at the 3 o’clock location when viewed from the front of the engine.

Drive in the bushing.

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 CAUTION 

The oil groove must be visible through the cam follower stud holes (7). If the oil groove is not aligned, engine damage will occur.

Remove the cam follower studs. Refer to Procedure 004-001 in Section 4.

Inspect the location of the camshaft bushing oil groove.

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This step is for installing the Number 1 bushing.

Install a new bushing on driver, Part Number 3376070, with the oil hole (1) at the 3 o’clock location when viewed from the front of the engine.

NOTE: The guide is not used to install this bushing.

Drive the bushing into the bore.

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 CAUTION 

The bushing oil groove must be visible in both block oil drillings (8 and 9) to prevent engine damage. The block oil drillings are not in alignment with each other.
 
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Measure the camshaft bushing-installed inside diameter.

Camshaft Bushing I.D. Installed

mm in
72.078 MIN 2.8377
72.142 MAX 2.8402

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Finishing Steps

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Last Modified:  12-Oct-2010