Diesel Engine Troubleshooting

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Starting and Generating

Diesel Engines Starter Circuit Tests

Posted on May 12, 2011November 5, 2012

There are several methods that you can use to check the starting-circuit resistance. One method is to open all the connections, scrape bright, and retighten.…

Starting and Generating

Diesel Engines Starting Wiring Repairs

Posted on May 12, 2011November 5, 2012

The material that follows applies to simple DC starting, charging, and instrumentation circuits. Cutting or splicing wiring harnesses used with electronic engine management systems can…

Starting and Generating

Diesel Engines Starting Wiring

Posted on May 12, 2011November 5, 2012

Figure 11-3 illustrates a typical charging/starting system/in quasi-realistic style. The next drawing (Fig. 11-4) is a true schematic of the same system, encoded in a…

Starting and Generating

Diesel Engines Starting

Posted on May 12, 2011November 5, 2012

It is customary to include a cold-starting position at the rack. This position provides extra fuel to the nozzles and makes combustion correspondingly more likely.…

Air Systems

Variable Geometry Turbine

Posted on February 23, 2011November 5, 2012

Variable geometry turbine (VGT) turbochargers include a throttling mechanism on the exhaust inlet to generate boost at engine speeds just above idle. With boost comes…

Air Systems

Diesel Engines Turbochargers Overhaul

Posted on February 23, 2011November 5, 2012

Only the most general instructions can be provided here, because construction details, wear limits, and torque specifications vary between make and model. It should also…

Air Systems

Diesel Engines Turbochargers Inspection

Posted on February 23, 2011November 5, 2012

The seven-step inspection procedure outlined here was adapted, with modifications, from material supplied by John Deere. 1. Turbo housing Before disconnecting the oil lines, examine…

Air Systems

Diesel Engines Turbochargers Crankcase Ventilation

Posted on February 23, 2011

This system removes combustion residues and, in the process, subjects the crankcase to a slight vacuum. In normal operation, fresh air enters through the breather…

Air Systems

Diesel Engines Turbochargers Lubrication

Posted on February 23, 2011

Elevated combustion pressure contaminates the oil with blowby gases and promotes oxidation by raising crankcase oil temperature. That fraction of the oil diverted to the…

Air Systems

Diesel Engines Turbochargers Maintenance

Posted on February 23, 2011

The first priority is to obtain actual performance data, particularly with reference to turbocharger behavior. The full story would require a dynamometer to extract, but…

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