Diesel Engine Troubleshooting

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Cylinder Heads

Valve Lifters Service

Posted on February 15, 2011November 8, 2012

Valve lifters, or tappets, are serviced at this time when the lifters are driven from an overhead camshaft or when battered rocker arm tips indicate…

Cylinder Heads

Rocker Arm Assemblies

Posted on February 15, 2011November 8, 2012

Two rocker arm configurations are used on OHV engines. Commercial and automotive engines developed from industrial engines generally pivot the rockers on single or double…

Cylinder Heads

Cylinder Head Disassembly

Posted on February 15, 2011

The drill varies between makes and models, and is described in the manufacturer’s manual. Here, I merely wish to add some general information, which might…

Cylinder Heads

Cylinder Head Problems Diagnosis

Posted on February 15, 2011November 14, 2012

Head-related problems usually involve loss of compression in one or two cylinders, a condition that is signaled by a ragged idle, by increased fuel consumption,…

Cylinder Heads

Energy Cell

Posted on February 15, 2011November 14, 2012

Examples of the energy cell, or Lanova divided chamber, can still be encountered in vintage Caterpillar tractor engines (Fig. 7-4). The cell consists of a…

Cylinder Heads

Swirl Chamber

Posted on February 15, 2011November 14, 2012

The swirl, or turbulence, chamber is similar in appearance to the precombustion chamber, but functions differently (Fig. 7-3). During compression, the disc-shaped or spherical antechamber…

Cylinder Heads

Precombustion Chamber

Posted on February 15, 2011November 14, 2012

The precombustion chamber was first used on the Hornsby-Ackroyd lowcompression oil engine and subsequently by Caterpillar, Deutz, and Mercedes-Benz, and other diesel manufacturers (Fig. 7-2).…

Cylinder Heads

Indirect Injection

Posted on February 15, 2011

Indirect injection (IDI) uses energy released by combustion to drive the fuel charge deeply into the air mass. The combustion chamber is divided into two…

Cylinder Heads

Direct Injection

Posted on February 15, 2011November 14, 2012

Direct Injection (DI) chambers, also called open or undivided chambers, resemble those used in carbureted engines (Fig. 7-1). These symmetrical chambers have small surface areas…

Electronic Systems

Detroit Diesel VGT/EGR

Posted on February 14, 2011November 5, 2012

The variable geometry turbocharger and the exhaust gas recirculation system are intimately related, with overlapping trouble codes. Depending upon its J 1587 addendum, flash code…

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