Diesel Engine Troubleshooting

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Cylinder Heads

Diesel Engines Cylinder Head Valve Guides

Posted on February 18, 2011November 5, 2012

Rocker-arm geometry generates a side force, tilting the valves outward and wearing away the upper and lower ends of the guides. The loss of a…

Cylinder Heads

Diesel Engines Cylinder Head Straightening

Posted on February 18, 2011November 5, 2012

Aluminum heads usually carry the camshaft and are often mounted to a cast-iron block. The marriage is barely compatible. Aluminum has a thermal coefficient of…

Cylinder Heads

Diesel Engines Cylinder Head Pressure Test

Posted on February 18, 2011November 5, 2012

Figure 7-25 illustrates a Detroit Diesel cylinder head, partially dressed out for pressure testing. At this point, most shops would introduce high-pressure water into the…

Cylinder Heads

Diesel Engines Cylinder Head Crack Repairs

Posted on February 16, 2011

Assuming that both ends of the crack are visible, it is normally possible to salvage an iron head by gas welding. For best results, the…

Cylinder Heads

Diesel Engines Cylinder Head Crack Detection

Posted on February 16, 2011November 5, 2012

Cylinder heads should be crack tested before and after resurfacing. The apparatus used for ferrous parts generates a powerful magnetic field that passes through the…

Cylinder Heads

Diesel Engines Cylinder Head Resurfacing

Posted on February 16, 2011November 5, 2012

Minor surface flaws and moderate distortion can usually be corrected by resurfacing, or “milling.” However, there are limits to how much metal can be safely…

Cylinder Heads

Diesel Engines Cylinder Head Casting

Posted on February 16, 2011November 8, 2012

Make a careful examination of the parting surfaces on both the head and block, looking for fret marks, highly polished areas, erosion around water-jacket ports,…

Cylinder Heads

Diesel Engines Cylinder Head Cleaning

Posted on February 16, 2011November 8, 2012

Cleaning techniques depend on the available facilities. In the field, cleanup usually consists of washing the parts in kerosene or diesel fuel. Gasket fragments can…

Cylinder Heads

Diesel Engines Head Bolts

Posted on February 16, 2011November 6, 2012

Head bolts should now be accessible, but not always visible. Olds 350 engines hide three of the bolts under pipe plugs (Fig. 7-15); some Japanese…

Cylinder Heads

Diesel Engines Overhead Camshafts

Posted on February 16, 2011November 8, 2012

Disengage the drive chain or belt (Fig. 7-14). Camshaft mounting provisions vary; some ride in split bearings and are lifted vertically, others slip into full-circle…

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