FAULT CODE 212

Oil Temperature Sensor Circuit

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Overview

CODE REASON EFFECT
Fault Code: 212
PID: P175
SPN: 175
FMI: 3
LAMP: Yellow
SRT: 00-093
High voltage detected at the oil temperature signal pin 6 of the sensor harness connector. No engine protection for oil temperature.

Oil Temperature Sensor Circuit

Circuit Description

The oil temperature sensor monitors oil temperature and passes the information to the electronic control module (ECM) through the sensor harness. If the oil temperature becomes too high and the engine protection is enabled, a derate condition can be incurred, possibly leading to shutdown.

Component Location

  • M11 – The oil temperature sensor is located on the engine block behind the ECM.
  • N14 – The oil temperature sensor is located in the lubricating oil pump housing.

Shop Talk

The resistance of the sensor varies with the temperature. Compare the reading with this table.

Temperature (°C) Temperature [°F] Resistance (ohms)
0 32 30k to 36k
25 77 9k to 11k
50 122 3k to 4k
75 167 1350 to 1500
100 212 600 to 675

Cautions and Warnings


 CAUTION 

 

To reduce the possibility of pin and harness damage, use the following test leads when taking a measurement:
Part Number 3822758 – male Deutsch/AMP/Metri-Pack test lead
Part Number 3822917 – female Deutsch/AMP/Metri-Pack test lead
Part Number 3823256 – female Metri-Pack test lead.

 CAUTION 

 

To reduce the possibility of damaging a new ECM, all other active fault codes must be investigated prior to replacing the ECM.

 CAUTION 

 

To reduce the possibility of pin and harness damage, use the following test lead when taking a measurement:
Part Number 3823256 – female Metri-Pack test lead.

 CAUTION 

 

To reduce the possibility of pin and harness damage, use the following test lead when taking a measurement:
Part Number 3822758 – male Deutsch/AMP/Metri-Pack test lead.

 CAUTION 

 

To reduce the possibility of pin and harness damage, use the following test lead when taking a measurement:
Part Number 3822917 – female Deutsch/AMP/Metri-Pack test lead.

 CAUTION 

 

To reduce the possibility of pin and harness damage, use this test lead when taking a measurement:
Part Number 3822917 – female Deutsch/AMP/Metri-Pack test lead.

Troubleshooting Steps

STEPS SPECIFICATIONS
STEP 1. Check the oil temperature sensor.
STEP 1A. Inspect the oil temperature sensor and sensor harness connector pins. No damaged pins
STEP 1B. Read the fault codes. Fault Code 212 active
STEP 1C. Check the resistance of the oil temperature sensor. 175 ohms to 244k ohms
STEP 2. Check the sensor harness.
STEP 2A. Inspect the sensor harness and the ECM connector pins. No damaged pins
STEP 2B. Read the fault codes. Fault Code 212 active
STEP 2C. Check for a short circuit from pin to pin. More than 100k ohms
STEP 3. Check for the ECM response.
STEP 3A. Check for the appropriate ECM response. Fault Code 212 inactive. Fault Code 213 active
STEP 3B. Check ECM signal pin resistance. Less than 100k ohms
STEP 4. Clear the fault codes.
STEP 4A. Disable the fault code. Fault Code 212 inactive
STEP 4B. Clear the inactive fault codes. All fault codes cleared


Guided Step 1 – Check the oil temperature sensor.

Guided Step 1A – Inspect the oil temperature sensor and sensor harness connector pins.

Conditions

  • Turn keyswitch OFF.
  • Disconnect the sensor harness from the oil temperature sensor.
  • Flush and clean the connector pins using electronic contact cleaner, Part Number 3824510.

Action

  • Bent or broken pins
  • Pushed back or expanded pins
  • Corroded pins
  • Moisture in or on the connector
  • Missing or damaged seals
  • Dirt or debris in or on the connector pins.
OK NOT OK
No damaged pins Repair the damaged pins.

  • Repair the sensor harness. Refer to Procedure 019-201, 019-202, or 019-205.
  • Replace the sensor harness. Refer to Procedure 019-043.
  • Replace the oil temperature sensor if sensor connector pins are damaged. Refer to Procedure 019-067.
  • Replace the sensor connector if it is oversize or damaged. Refer to Procedure 019-201, 019-202, or 019-205
  • Install the appropriate connector seal if it is damaged or missing. Refer to Procedure 019-201, 019-202, or 019-205

Guided Step 1B – Read the fault codes.

Conditions

  • Connect all components.
  • Turn keyswitch ON.

Action

  • Start the engine and let it idle for 1 minute.
  • Read the fault codes using INSITE™.
OK NOT OK
Fault Code 212 active Repair complete.

 CAUTION 

 

To reduce the possibility of pin and harness damage, use the following test lead when taking a measurement:
Part Number 3823256 – female Metri-Pack test lead.

Guided Step 1C – Check the resistance of the oil temperature sensor.

Conditions

  • Turn keyswitch OFF.
  • Disconnect the sensor harness from the oil temperature sensor.

Action

  • Measure the resistance from pin A to pin B of the oil temperature sensor.
OK NOT OK
175 ohms to 244k ohms Replace the oil temperature sensor. Refer to Procedure 019-067.


Guided Step 2 – Check the sensor harness.

 CAUTION 

 

To reduce the possibility of damaging a new ECM, all other active fault codes must be investigated prior to replacing the ECM.

Guided Step 2A – Inspect the sensor harness and the ECM connector pins.

Conditions

  • Turn keyswitch OFF.
  • Disconnect the sensor harness connector from the ECM.
  • Flush and clean the connector pins using electronic contact cleaner, Part Number 3824510.

Action

  • Bent or broken pins
  • Pushed back or expanded pins
  • Corroded pins
  • Moisture in or on the connector
  • Missing or damaged seals
  • Dirt or debris in or on the connector pins.
OK NOT OK
No damaged pins Repair the damaged pins.

  • Flush the dirt, debris, or moisture from the connector pins using electronic contact cleaner, Part Number 3824510.
  • Repair the engine harness. Refer to Procedure 019-203.
  • Replace the sensor harness. Refer to Procedure 019-043.
  • Replace the ECM. Refer to Procedure 019-031.
  • Replace the o-ring on the 28-pin connector if it is damaged or missing. Refer to Procedure 019-203.

Guided Step 2B – Read the fault codes.

Conditions

  • Connect all components.
  • Turn keyswitch ON.

Action

  • Start the engine and let it idle for 1 minute.
  • Read the fault codes using INSITE™.
OK NOT OK
Fault Code 212 active Repair complete.

 CAUTION 

 

To reduce the possibility of pin and harness damage, use the following test lead when taking a measurement:
Part Number 3822758 – male Deutsch/AMP/Metri-Pack test lead.

Guided Step 2C – Check for a short circuit from pin to pin.

Conditions

  • Turn keyswitch OFF.
  • Disconnect the sensor harness from the oil temperature sensor.
  • Disconnect the sensor harness from the coolant temperature sensor.
  • Disconnect the sensor harness from the intake manifold temperature sensor.
  • Disconnect the sensor harness from the ambient air temperature sensor.
  • Disconnect the sensor harness connector from the ECM.

Action

  • Measure the resistance from pin 6 of the sensor harness connector to all other pins in the connector.
  • Measure the resistance from pin 3 of the sensor harness connector to all other pins in the connector.
OK NOT OK
More than 100k ohms Repair or replace the sensor harness.

  • Repair the sensor harness. Refer to Procedure 019-203.
  • Replace the sensor harness. Refer to Procedure 019-043.


Guided Step 3 – Check for the ECM response.

 CAUTION 

 

To reduce the possibility of pin and harness damage, use the following test lead when taking a measurement:
Part Number 3822917 – female Deutsch/AMP/Metri-Pack test lead.

 CAUTION 

 

To reduce the possibility of damaging a new ECM, all other active fault codes must be investigated prior to replacing the ECM.

Guided Step 3A – Check for the appropriate ECM response.

Conditions

  • Disconnect the sensor harness connector from the ECM.
  • Turn keyswitch ON.

Action

  • Install Part Number 3822917, as a jumper wire, between ECM sensor harness port pin 6 and engine ground.
  • Read the fault codes using INSITE™.
OK NOT OK
Fault Code 212 inactive, Fault Code 213 active Replace the ECM. Refer to Procedure 019-031.

 CAUTION 

 

To reduce the possibility of pin and harness damage, use this test lead when taking a measurement:
Part Number 3822917 – female Deutsch/AMP/Metri-Pack test lead.

 CAUTION 

 

To reduce the possibility of damaging a new ECM, all other active fault codes must be investigated prior to replacing the ECM.

Guided Step 3B – Check ECM signal pin resistance.

Conditions

  • Turn keyswitch OFF.
  • Disconnect the sensor harness connector from the ECM.

Action

  • Measure the resistance from pin 6 of the ECM sensor port to the engine block ground; use test lead, Part Number 3822917.
OK NOT OK
Less than 100k ohms Replace the ECM. Refer to Procedure 019-031.


Guided Step 4 – Clear the fault codes.

Guided Step 4A – Disable the fault code.

Conditions

  • Connect all the components.

Action

  • Start the engine and let it idle for 1 minute.
  • Verify that Fault Code 212 is inactive.
OK NOT OK
Fault Code 212 inactive Return to troubleshooting steps or contact your nearest Cummins Authorized Repair Location if all the steps have been completed and checked again.

Guided Step 4B – Clear the inactive fault codes.

Conditions

  • Connect all the components.

Action

  • Erase the inactive fault codes using INSITE™.
OK NOT OK
All fault codes cleared Troubleshoot any remaining active fault codes.
Repair complete
Appropriate troubleshooting chart
Last Modified:  16-Oct-2003