Symptom Tree t022
Cause | Correction |
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Electronic fault codes active or high counts of inactive fault codes |
Refer to Section TF in the Troubleshooting and Repair Manual, CELECT™ Plus Systems, Bulletin 3666130, or Section TF in the Troubleshooting and Repair Manual, CELECT™ Systems, Bulletin 3666084, for fault code troubleshooting. |
Coolant level is below specification |
Inspect the engine and cooling system for external coolant leaks. Repair if necessary. Add coolant. Refer to Procedure 008-018. |
Charge air cooler fins, radiator fins, or air conditioner condenser fins are damaged or obstructed with debris |
Inspect the charge air cooler, air conditioner condenser, and radiator fins. Clean, if necessary. Refer to Procedures 010-027 and 008-042. |
Cold weather radiator cover or winterfront is closed |
Open the cold weather radiator cover or the winterfront. Maintain a minimum of 784 cm2 [122 in2] or approximately 28 x 28 cm [11 x 11 in] of opening at all times. Refer to the OEM service manual. |
Cooling system hose is collapsed, restricted, or leaking |
Inspect the hoses. Refer to Procedure 008-045. |
Fan drive belt is loose |
Check the belt tension and tighten if necessary. Refer to Procedure 008-002. |
Lubricating oil level is above or below specification |
Check the oil level. Add or drain oil, if necessary. Refer to Procedures 007-037 and 007-009.. |
Fan shroud is damaged or missing or the air recirculation baffles are damaged or missing |
Inspect the shroud and the recirculation baffles. Repair, replace, or install, if necessary. Refer to Procedure 008-038 and the OEM service manual. |
Radiator cap is not correct, is malfunctioning, or has low-pressure rating |
Check the radiator pressure cap. Refer to Procedure 008-047. |
Fill line or vent lines are restricted, obstructed, or not routed correctly |
Check the vent lines and the fill line for correct routing and for restriction. Procedure 008-047 |
Intake manifold temperature gauge is malfunctioning, if equipped |
Test the temperature gauge. Refer to the Intake Manifold Air Temperature Above Specification symptom tree. |
Coolant temperature gauge is malfunctioning |
Test the temperature gauge. Repair or replace the gauge, if necessary. Refer to Procedure 008-004 and the OEM service manual. |
Thermostat is not correct or is malfunctioning |
Check the thermostat for the correct part number and for correct operation. Refer to Procedure 008-013. |
Radiator shutters are not opening completely or the shutterstat setting is wrong |
Inspect the radiator shutters. Repair or replace if necessary. Refer to Procedure 008-049. Check the shutterstat setting. |
Radiator swing check valve is malfunctioning (if equipped) |
Check the swing check valve for correct operation. Refer to the OEM service manual. |
Fan drive or fan controls are malfunctioning |
Check the fan drive and controls. Refer to Procedure 008-026, 008-027, or 008-028. |
Air or combustion gases are entering the cooling system |
Check for air or combustion gases in the cooling system. Refer to Procedure 008-019. |
Water pump is malfunctioning |
Check the water pump for correct operation. Replace the water pump if necessary. Refer to Procedure 008-062. |
Radiator core is internally obstructed or damaged, or the check valve or J-tube is malfunctioning |
Inspect the radiator and clean if necessary. Refer to the OEM service manual. |
Check valve is damaged (with remote-mounted engine coolant heater) |
Inspect the check valve. Replace if necessary. Refer to the manufacturer’s instructions. |
Engine is overfueled |
Check the engine fuel rate. Refer to Procedure 014-005. |
Vehicle cooling system is not adequate |
Verify that the engine and vehicle cooling systems are using the correct components. Refer to the OEM specifications. |
Torque converter cooler disc is not installed correctly |
Check the disc for correct installation. Refer to the OEM service manual. |